HL incident on 2017-10-16 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$9,500
Incident datetime
2017-10-16 08:30
Report number
Location
OK
Narrative
At approximately 08:21 on october 16th, 2017, oneok pipeline control received a call from the oneok contract inspector working with the nde team at the oneok blue river pump station. The inspector had identified and an ice ball and vapors coming from a weld-o-let for the 1" flare line on the discharge piping of the pump. The pump suction valve and discharge valve had previously been closed which isolated the failure. Operations personnel responded to the site and locked-out the pump piping and de-pressured the piping. This piping had been previously excavated and the coating removed to allow for a nde examination. The exposed 1" flare piping connected to the weld-o-let had been left unsupported which allowed the weld-o-let to fail. The discharge piping with the cracked weld-o-let was removed and replaced with new pre-tested pipe with a nipple-o-let installed. The pump station has been isolated from the pipeline and hydrocarbons evacuated until all nde testing is complete. Edited 5/17/2018 by n. Jones the pump station was returned to service on 3/01/2017 at 17:00 hrs. Following the completion of the nde testing and additional maintenance.
Detailed record list
Report Received Date
2017-11-14 00:00:00
Iyear
2017
Report Number
20170369
Supplemental Number
30332
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2017-10-16 08:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
4.4
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2017-10-16 08:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-10-16 08:00:00
Restart Datetime
2018-03-01 17:00:00
On Site Datetime
2017-10-16 08:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok Blue River Pump Station (Site 605)
Segment Name
Oneok Sterling Iii Pipeline Index #10547
Onshore State Abbreviation
Ok
Onshore Postal Code
73432
Onshore City Name
Not Within A Municipality
Onshore County Name
Johnston
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2013
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
160
Est Cost Prop Damage
9500
Est Cost Emergency
200
Est Cost Environmental
0
Est Cost Other
0
Prpty
9860
Accident Psig
500
Mop Psig
2025
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions had taken place prior to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Weld-O-Let For Blow Down Piping Installed On Pump Discharge Line Developed Crack After Being Left Unsupported After Excavation.
Additional Support Ind
Yes
Preparer Name
N*** J****
Preparer Title
Requlatory Compliance Manager
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2018-05-17 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
N*********@o****.com
Narrative
At approximately 08:21 on october 16th, 2017, oneok pipeline control received a call from the oneok contract inspector working with the nde team at the oneok blue river pump station. The inspector had identified and an ice ball and vapors coming from a weld-o-let for the 1" flare line on the discharge piping of the pump. The pump suction valve and discharge valve had previously been closed which isolated the failure. Operations personnel responded to the site and locked-out the pump piping and de-pressured the piping. This piping had been previously excavated and the coating removed to allow for a nde examination. The exposed 1" flare piping connected to the weld-o-let had been left unsupported which allowed the weld-o-let to fail. The discharge piping with the cracked weld-o-let was removed and replaced with new pre-tested pipe with a nipple-o-let installed. The pump station has been isolated from the pipeline and hydrocarbons evacuated until all nde testing is complete. Edited 5/17/2018 by n. Jones the pump station was returned to service on 3/01/2017 at 17:00 hrs. Following the completion of the nde testing and additional maintenance.
Report Received Date 2017-11-14 00:00:00
Iyear 2017
Report Number 20170369
Supplemental Number 30332
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2017-10-16 08:30:00
Location Latitude 34.188862 Google Maps OpenStreetMap
Location Longitude -96.484629 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 4.4
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2017-10-16 08:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-10-16 08:00:00
Restart Datetime 2018-03-01 17:00:00
On Site Datetime 2017-10-16 08:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok Blue River Pump Station (Site 605)
Segment Name Oneok Sterling Iii Pipeline Index #10547
Onshore State Abbreviation Ok
Onshore Postal Code 73432
Onshore City Name Not Within A Municipality
Onshore County Name Johnston
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2013
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 160
Est Cost Prop Damage 9500
Est Cost Emergency 200
Est Cost Environmental 0
Est Cost Other 0
Prpty 9860
Accident Psig 500
Mop Psig 2025
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions had taken place prior to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Weld-O-Let For Blow Down Piping Installed On Pump Discharge Line Developed Crack After Being Left Unsupported After Excavation.
Additional Support Ind Yes
Preparer Name N*** J****
Preparer Title Requlatory Compliance Manager
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2018-05-17 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Manager
Authorizer Email N*********@o****.com
Narrative At approximately 08:21 on october 16th, 2017, oneok pipeline control received a call from the oneok contract inspector working with the nde team at the oneok blue river pump station. The inspector had identified and an ice ball and vapors coming from a weld-o-let for the 1" flare line on the discharge piping of the pump. The pump suction valve and discharge valve had previously been closed which isolated the failure. Operations personnel responded to the site and locked-out the pump piping and de-pressured the piping. This piping had been previously excavated and the coating removed to allow for a nde examination. The exposed 1" flare piping connected to the weld-o-let had been left unsupported which allowed the weld-o-let to fail. The discharge piping with the cracked weld-o-let was removed and replaced with new pre-tested pipe with a nipple-o-let installed. The pump station has been isolated from the pipeline and hydrocarbons evacuated until all nde testing is complete. Edited 5/17/2018 by n. Jones the pump station was returned to service on 3/01/2017 at 17:00 hrs. Following the completion of the nde testing and additional maintenance.

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