HL incident on 2017-09-28 — KS

Operator
Nustar Pipeline Operating Partnership L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$16,905
Incident datetime
2017-09-28 09:29
Report number
Location
KS
Narrative
At 9:29 am on 9/28/2017 a farmer reported an ammonia odor coming from his corn field and notified nustar. When the pipe was uncovered, a pin hole in the girth weld was found. The cut out piece of pipe was sent for metallurgical analysis.
Detailed record list
Report Received Date
2017-10-26 00:00:00
Iyear
2017
Report Number
20170346
Supplemental Number
22865
Report Type
Supplemental Final
Operator Id
Name
Nustar Pipeline Operating Partnership L.p.
Operator Street Address
7340 W. 21st Street N., Suite 200
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67205
Local Datetime
2017-09-28 09:29:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
0.48
Intentional Release Bbls
7.76
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2017-09-28 09:29:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-09-28 11:07:00
Restart Datetime
2017-10-01 11:08:00
On Site Datetime
2017-09-28 11:05:00
Nrc Rpt Datetime
2017-09-28 12:05:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Ammonia System West Leg
Segment Name
Garner To Algona 8-Inch
Onshore State Abbreviation
Ia
Onshore Postal Code
50423
Onshore City Name
Not Within A Municipality
Onshore County Name
Hancock County
Designated Location
Milepost/valve Station
Designated Name
Valve 6-39
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
8
Pipe Wall Thickness
0.203
Pipe Smys
42000
Pipe Specification
Api 5lx-X42
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Other
Pipe Coating Details
Polyken Tape
Weld Subtype
Pipe Girth Weld
Installation Year
1970
Manufactured Year
1970
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
1500
Est Cost Gas Released
26
Est Cost Prop Damage
16905
Est Cost Emergency
1128
Est Cost Environmental
5000
Est Cost Other
0
Prpty
24559
Accident Psig
802
Mop Psig
1420
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
85258
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Operators actions did not contribute to the cause of the incident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Poor Quality Of Weld With Incomplete Penetration Of The Pipe Wall Of The Weld
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2016
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D***** J* T******
Preparer Title
Director Of Hse
Preparer Email
D**********@n***********.com
Preparer Telephone
316-721-7056
Preparer Fax
000-000-0000
Prepared Date
2017-12-04 00:00:00
Authorizer Name
B*** F******
Authorizer Telephone
316-721-7066
Authorizer Title
Gm
Authorizer Email
B***********@n***********.com
Narrative
At 9:29 am on 9/28/2017 a farmer reported an ammonia odor coming from his corn field and notified nustar. When the pipe was uncovered, a pin hole in the girth weld was found. The cut out piece of pipe was sent for metallurgical analysis.
Report Received Date 2017-10-26 00:00:00
Iyear 2017
Report Number 20170346
Supplemental Number 22865
Report Type Supplemental Final
Operator Id 10012 PHMSA Enforcement
Name Nustar Pipeline Operating Partnership L.p.
Operator Street Address 7340 W. 21st Street N., Suite 200
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67205
Local Datetime 2017-09-28 09:29:00
Location Latitude 43.08949 Google Maps OpenStreetMap
Location Longitude -93.903342 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 0.48
Intentional Release Bbls 7.76
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2017-09-28 09:29:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-09-28 11:07:00
Restart Datetime 2017-10-01 11:08:00
On Site Datetime 2017-09-28 11:05:00
Nrc Rpt Datetime 2017-09-28 12:05:00
Nrc Rpt Num 1191772 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Ammonia System West Leg
Segment Name Garner To Algona 8-Inch
Onshore State Abbreviation Ia
Onshore Postal Code 50423
Onshore City Name Not Within A Municipality
Onshore County Name Hancock County
Designated Location Milepost/valve Station
Designated Name Valve 6-39
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 8
Pipe Wall Thickness 0.203
Pipe Smys 42000
Pipe Specification Api 5lx-X42
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Other
Pipe Coating Details Polyken Tape
Weld Subtype Pipe Girth Weld
Installation Year 1970
Manufactured Year 1970
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 1500
Est Cost Gas Released 26
Est Cost Prop Damage 16905
Est Cost Emergency 1128
Est Cost Environmental 5000
Est Cost Other 0
Prpty 24559
Accident Psig 802
Mop Psig 1420
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 85258
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Operators actions did not contribute to the cause of the incident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Poor Quality Of Weld With Incomplete Penetration Of The Pipe Wall Of The Weld
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Other Recent Year 2016
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D***** J* T******
Preparer Title Director Of Hse
Preparer Email D**********@n***********.com
Preparer Telephone 316-721-7056
Preparer Fax 000-000-0000
Prepared Date 2017-12-04 00:00:00
Authorizer Name B*** F******
Authorizer Telephone 316-721-7066
Authorizer Title Gm
Authorizer Email B***********@n***********.com
Narrative At 9:29 am on 9/28/2017 a farmer reported an ammonia odor coming from his corn field and notified nustar. When the pipe was uncovered, a pin hole in the girth weld was found. The cut out piece of pipe was sent for metallurgical analysis.

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