HL incident on 2017-09-22 — TX

Operator
Sunoco Pipeline L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2017-09-22 14:30
Report number
Location
TX
Narrative
On september 22, 2017 after station piping maintenance was completed backfilling of the area was being completed by contractors with hand tools. During the course of this activity the strainer drain valve was inadvertently partially opened by hand equipment contacting it. The strainer drains to the sump and once this valve was partially opened some product began to fill the sump. At the time the station mainline until was running so the flow to the sump tank and the sump tank motor could not be audibly detected. When the sump hihi alarmed in scada the the mainline unit automatically shut down and the controller contacted company field personnel to investigate. Company personnel then contacted the contractor personnel onsite. Contractor personnel confirmed with company personnel that the sump was running and then identified the open strainer drain valve as the source of the sump fill and closed the valve. Once flow into sump tank was stopped the sump pump was able to pump product level down to normal levels. Company personnel arrived onsite approximately 30 minutes later. Contaminated soil was removed from the area and is being remediated on site. The strainer drain valve handle has been secured to prevent inadvertent operation and other stations in this pipeline system will be inspected for similar strainer drain valve installation and location and if found will be secured as necessary to prevent inadvertent valve opening.
Detailed record list
Report Received Date
2017-10-20 00:00:00
Iyear
2017
Report Number
20170342
Supplemental Number
22746
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-09-22 14:25:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.2
Recovered Bbls
0.2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2017-09-22 14:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Scada Programming S/d Local Mainline Unit. Line Continued In Operation.
On Site Datetime
2017-09-22 14:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Blackjack Station
Segment Name
21001 - 10" Nederland To Garden City
Onshore State Abbreviation
Tx
Onshore Postal Code
77859
Onshore City Name
Hearne
Onshore County Name
Robertson
Designated Location
Survey Station No.
Designated Name
166
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
12
Est Cost Prop Damage
0
Est Cost Emergency
500
Est Cost Environmental
0
Est Cost Other
0
Prpty
512
Accident Psig
100
Mop Psig
1012
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Review of the accident determined there were no control room actions that contributed to the event. Controller recieved and acknowledged sump alarms and took appropriate action by contacting field personnel to investigate. The mainline pump unit was automatically shutdown when sump hit hihi alarm level.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Valve Misalignment
Related Other Ind
Yes
Operation Related Details
Drain Valve On The Strainer Which Drains Into The Sump Was Inadvertently Opened With A Hand Tool As Crew Was Working To Backfill Over Facility Piping That Had Recently Undergone Maintenance.
Category Type
Other Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2017-10-20 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On september 22, 2017 after station piping maintenance was completed backfilling of the area was being completed by contractors with hand tools. During the course of this activity the strainer drain valve was inadvertently partially opened by hand equipment contacting it. The strainer drains to the sump and once this valve was partially opened some product began to fill the sump. At the time the station mainline until was running so the flow to the sump tank and the sump tank motor could not be audibly detected. When the sump hihi alarmed in scada the the mainline unit automatically shut down and the controller contacted company field personnel to investigate. Company personnel then contacted the contractor personnel onsite. Contractor personnel confirmed with company personnel that the sump was running and then identified the open strainer drain valve as the source of the sump fill and closed the valve. Once flow into sump tank was stopped the sump pump was able to pump product level down to normal levels. Company personnel arrived onsite approximately 30 minutes later. Contaminated soil was removed from the area and is being remediated on site. The strainer drain valve handle has been secured to prevent inadvertent operation and other stations in this pipeline system will be inspected for similar strainer drain valve installation and location and if found will be secured as necessary to prevent inadvertent valve opening.
Report Received Date 2017-10-20 00:00:00
Iyear 2017
Report Number 20170342
Supplemental Number 22746
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-09-22 14:25:00
Location Latitude 30.88541 Google Maps OpenStreetMap
Location Longitude -96.5212 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.2
Recovered Bbls 0.2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2017-09-22 14:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Scada Programming S/d Local Mainline Unit. Line Continued In Operation.
On Site Datetime 2017-09-22 14:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Blackjack Station
Segment Name 21001 - 10" Nederland To Garden City
Onshore State Abbreviation Tx
Onshore Postal Code 77859
Onshore City Name Hearne
Onshore County Name Robertson
Designated Location Survey Station No.
Designated Name 166
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year Unknown
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 12
Est Cost Prop Damage 0
Est Cost Emergency 500
Est Cost Environmental 0
Est Cost Other 0
Prpty 512
Accident Psig 100
Mop Psig 1012
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Review of the accident determined there were no control room actions that contributed to the event. Controller recieved and acknowledged sump alarms and took appropriate action by contacting field personnel to investigate. The mainline pump unit was automatically shutdown when sump hit hihi alarm level.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Valve Misalignment
Related Other Ind Yes
Operation Related Details Drain Valve On The Strainer Which Drains Into The Sump Was Inadvertently Opened With A Hand Tool As Crew Was Working To Backfill Over Facility Piping That Had Recently Undergone Maintenance.
Category Type Other Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2017-10-20 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 281-637-6576
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On september 22, 2017 after station piping maintenance was completed backfilling of the area was being completed by contractors with hand tools. During the course of this activity the strainer drain valve was inadvertently partially opened by hand equipment contacting it. The strainer drains to the sump and once this valve was partially opened some product began to fill the sump. At the time the station mainline until was running so the flow to the sump tank and the sump tank motor could not be audibly detected. When the sump hihi alarmed in scada the the mainline unit automatically shut down and the controller contacted company field personnel to investigate. Company personnel then contacted the contractor personnel onsite. Contractor personnel confirmed with company personnel that the sump was running and then identified the open strainer drain valve as the source of the sump fill and closed the valve. Once flow into sump tank was stopped the sump pump was able to pump product level down to normal levels. Company personnel arrived onsite approximately 30 minutes later. Contaminated soil was removed from the area and is being remediated on site. The strainer drain valve handle has been secured to prevent inadvertent operation and other stations in this pipeline system will be inspected for similar strainer drain valve installation and location and if found will be secured as necessary to prevent inadvertent valve opening.

All rights reserved. Copyright © by ClearPHMSA