HL incident on 2017-09-13 — TX

Operator
Itc Pipeline Company, Llc
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2017-09-13 07:12
Report number
Location
TX
Narrative
Attachment a: narrative description on september 13, 2017, at approximately 0712, an itc operator, while making normal facility rounds, observed an area of wet soil with a hydrocarbon odor immediately near the facility pipeline manifold area. The manifold area is located completely within the itc terminal property line, near aboveground storage tanks p012-002 and p012-003. Immediate response actions were undertaken upon discovery, including but not limited to making internal notifications, isolating the area, conducting air monitoring for determination of safe/hot zones, and initiating exploratory hand digging to determine if a surface spill had occurred, or if an underground leak existed. Hand digging commenced at approximately 0810. The excavation activities revealed that an underground leak was occurring near and around a section of 16" diameter underground piping (the "surge line") that connects the incoming pipeline manifold to tank p012-003. The section of piping is used to provide surge protection for the PHMSA regulated pipeline. At the time of discovery, the pipeline contained gasoline blendstock, but there was not a transfer underway. Further investigation revealed that the specific leak source was a pinhole leak in an elbow of a 2" diameter section of pipe that was welded onto the underside of the surge line. The 2" line was installed to provide a low point connection to empty the piping when necessary. The release was only to soil near and around the leak point - there was no impact to water, and no off-site impact. Initial efforts to vacate product from the surge line were initiated at approximately 9:20 a.M., and the leak stopped at approximately 10:00 a.M. The remaining liquid was removed from the piping using a vacuum truck at approximately 2:50 p.M. Soil excavation continued throughout the day, and sma ll amounts of pooled product were removed. Contaminated soils were placed into roll-off bins for disposal. On september 16, 2017, the section of 2" diameter piping was removed, and the connection to the 16" surge line capped and welded. Repairs were completed at approximately 12:15 p.M. Hydrostatic testing of the piping system was completed on september 17, 2017, at approximately 11:15 a.M. The line was returned to normal service on september 18, 2017, at approximately 10:00 a.M., and there have been no further issues additional information: it should be noted that this is a newly constructed pipeline that was placed into service in 2016. Upon completion of installation and prior to placing in service, the section of piping involved in the incident was subject to radiographic and hydrostatic testing. Itc believes that the localized pitting corrosion was primarily by microbiological induced corrosion, in the absence of cathodic protection. At the time of the incident, itc was in the process of a cathodic protection (cp) system. Installation was completed on or about october 9, 2017.
Detailed record list
Report Received Date
2017-10-13 00:00:00
Iyear
2017
Report Number
20170336
Supplemental Number
32166
Report Type
Supplemental Final
Operator Id
Name
Itc Pipeline Company, Llc
Operator Street Address
1030 Ethyl Road
Operator City Name
Pasadena
Operator State Abbreviation
TX
Operator Postal Code
77503
Local Datetime
2017-09-13 07:12:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Other
Commodity Details
Gasoline Blendstock
Unintentional Release Bbls
2.4
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-09-13 07:12:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
There Was No Transfer Underway At The Time Of Event.
On Site Datetime
2017-09-13 08:10:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Itc Pipeline Company
Segment Name
Surge Line
Onshore State Abbreviation
Tx
Onshore Postal Code
77503
Onshore City Name
Pasadena
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
Surge Line
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
2.375
Pipe Wall Thickness
0.218
Pipe Smys
35000
Pipe Specification
Astm A234 / A234m
Pipe Seam Type
Seamless
Pipe Manufacturer
Arah Dagangson.bhd
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2016
Manufactured Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
15000
Est Cost Emergency
0
Est Cost Environmental
17000
Est Cost Other
5000
Est Cost Other Details
Backfill, Misc.
Prpty
37100
Accident Psig
20
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was detected based on facility operator observations of damp soil at the leak location.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Microbiological Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
No
Shielding Evident
No
Cathodic Survey Type
No
Prior Damage
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** C*******
Preparer Title
Consultant
Preparer Email
K******@t***********.com
Preparer Telephone
9364476100
Prepared Date
2019-05-21 00:00:00
Authorizer Name
M****** J* G***** J*
Authorizer Telephone
2817878256
Authorizer Title
Environmental Compliance Manager
Authorizer Email
K******@t***********.com
Narrative
Attachment a: narrative description on september 13, 2017, at approximately 0712, an itc operator, while making normal facility rounds, observed an area of wet soil with a hydrocarbon odor immediately near the facility pipeline manifold area. The manifold area is located completely within the itc terminal property line, near aboveground storage tanks p012-002 and p012-003. Immediate response actions were undertaken upon discovery, including but not limited to making internal notifications, isolating the area, conducting air monitoring for determination of safe/hot zones, and initiating exploratory hand digging to determine if a surface spill had occurred, or if an underground leak existed. Hand digging commenced at approximately 0810. The excavation activities revealed that an underground leak was occurring near and around a section of 16" diameter underground piping (the "surge line") that connects the incoming pipeline manifold to tank p012-003. The section of piping is used to provide surge protection for the PHMSA regulated pipeline. At the time of discovery, the pipeline contained gasoline blendstock, but there was not a transfer underway. Further investigation revealed that the specific leak source was a pinhole leak in an elbow of a 2" diameter section of pipe that was welded onto the underside of the surge line. The 2" line was installed to provide a low point connection to empty the piping when necessary. The release was only to soil near and around the leak point - there was no impact to water, and no off-site impact. Initial efforts to vacate product from the surge line were initiated at approximately 9:20 a.M., and the leak stopped at approximately 10:00 a.M. The remaining liquid was removed from the piping using a vacuum truck at approximately 2:50 p.M. Soil excavation continued throughout the day, and sma ll amounts of pooled product were removed. Contaminated soils were placed into roll-off bins for disposal. On september 16, 2017, the section of 2" diameter piping was removed, and the connection to the 16" surge line capped and welded. Repairs were completed at approximately 12:15 p.M. Hydrostatic testing of the piping system was completed on september 17, 2017, at approximately 11:15 a.M. The line was returned to normal service on september 18, 2017, at approximately 10:00 a.M., and there have been no further issues additional information: it should be noted that this is a newly constructed pipeline that was placed into service in 2016. Upon completion of installation and prior to placing in service, the section of piping involved in the incident was subject to radiographic and hydrostatic testing. Itc believes that the localized pitting corrosion was primarily by microbiological induced corrosion, in the absence of cathodic protection. At the time of the incident, itc was in the process of a cathodic protection (cp) system. Installation was completed on or about october 9, 2017.
Report Received Date 2017-10-13 00:00:00
Iyear 2017
Report Number 20170336
Supplemental Number 32166
Report Type Supplemental Final
Operator Id 39509 PHMSA Enforcement
Name Itc Pipeline Company, Llc
Operator Street Address 1030 Ethyl Road
Operator City Name Pasadena
Operator State Abbreviation TX
Operator Postal Code 77503
Local Datetime 2017-09-13 07:12:00
Location Latitude 29.72903 Google Maps OpenStreetMap
Location Longitude -95.1648 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Other
Commodity Details Gasoline Blendstock
Unintentional Release Bbls 2.4
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-09-13 07:12:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain There Was No Transfer Underway At The Time Of Event.
On Site Datetime 2017-09-13 08:10:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Itc Pipeline Company
Segment Name Surge Line
Onshore State Abbreviation Tx
Onshore Postal Code 77503
Onshore City Name Pasadena
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name Surge Line
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 2.375
Pipe Wall Thickness 0.218
Pipe Smys 35000
Pipe Specification Astm A234 / A234m
Pipe Seam Type Seamless
Pipe Manufacturer Arah Dagangson.bhd
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2016
Manufactured Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 15000
Est Cost Emergency 0
Est Cost Environmental 17000
Est Cost Other 5000
Est Cost Other Details Backfill, Misc.
Prpty 37100
Accident Psig 20
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was detected based on facility operator observations of damp soil at the leak location.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Microbiological Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind No
Shielding Evident No
Cathodic Survey Type No
Prior Damage No
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** C*******
Preparer Title Consultant
Preparer Email K******@t***********.com
Preparer Telephone 9364476100
Prepared Date 2019-05-21 00:00:00
Authorizer Name M****** J* G***** J*
Authorizer Telephone 2817878256
Authorizer Title Environmental Compliance Manager
Authorizer Email K******@t***********.com
Narrative Attachment a: narrative description on september 13, 2017, at approximately 0712, an itc operator, while making normal facility rounds, observed an area of wet soil with a hydrocarbon odor immediately near the facility pipeline manifold area. The manifold area is located completely within the itc terminal property line, near aboveground storage tanks p012-002 and p012-003. Immediate response actions were undertaken upon discovery, including but not limited to making internal notifications, isolating the area, conducting air monitoring for determination of safe/hot zones, and initiating exploratory hand digging to determine if a surface spill had occurred, or if an underground leak existed. Hand digging commenced at approximately 0810. The excavation activities revealed that an underground leak was occurring near and around a section of 16" diameter underground piping (the "surge line") that connects the incoming pipeline manifold to tank p012-003. The section of piping is used to provide surge protection for the PHMSA regulated pipeline. At the time of discovery, the pipeline contained gasoline blendstock, but there was not a transfer underway. Further investigation revealed that the specific leak source was a pinhole leak in an elbow of a 2" diameter section of pipe that was welded onto the underside of the surge line. The 2" line was installed to provide a low point connection to empty the piping when necessary. The release was only to soil near and around the leak point - there was no impact to water, and no off-site impact. Initial efforts to vacate product from the surge line were initiated at approximately 9:20 a.M., and the leak stopped at approximately 10:00 a.M. The remaining liquid was removed from the piping using a vacuum truck at approximately 2:50 p.M. Soil excavation continued throughout the day, and sma ll amounts of pooled product were removed. Contaminated soils were placed into roll-off bins for disposal. On september 16, 2017, the section of 2" diameter piping was removed, and the connection to the 16" surge line capped and welded. Repairs were completed at approximately 12:15 p.M. Hydrostatic testing of the piping system was completed on september 17, 2017, at approximately 11:15 a.M. The line was returned to normal service on september 18, 2017, at approximately 10:00 a.M., and there have been no further issues additional information: it should be noted that this is a newly constructed pipeline that was placed into service in 2016. Upon completion of installation and prior to placing in service, the section of piping involved in the incident was subject to radiographic and hydrostatic testing. Itc believes that the localized pitting corrosion was primarily by microbiological induced corrosion, in the absence of cathodic protection. At the time of the incident, itc was in the process of a cathodic protection (cp) system. Installation was completed on or about october 9, 2017.

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