HL incident on 2017-09-14 — TX

Operator
Sunoco Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2017-09-14 14:18
Report number
Location
TX
Narrative
During a routine facility inspection at approximately 14:30 on 9/14/2017 operations personnel discovered an overflow of approximately one barrel of crude from the sump at the injection station of the east andrews gathering system. Investigation determined that a 1/2" thermal relief valve plumbed to the sump failed open and did not re-seat following actuation which resulted in the overfill. The gathering injection does not run continuously and was not running at the time of the release. The 1/2" relief valve is utilized to relieve thermal pressure between a check valve just downstream of the injection pump and an mov which is opened only when the injection is being started and running. The sump the thermal relief valve is plumbed to is manually activated. The control center does not see the thermal relief valve or the sump via scada. The nearest pressure transmitter that is monitored via scada is located upstream of the injection pump and indicated approximately 70 psi at the estimated time of 5 gallons being released from the sump. All contaminated soil was removed from the site by company personnel. The failed 1/2" thermal relief valve was replaced and the injection was returned to normal service.
Detailed record list
Report Received Date
2017-10-11 00:00:00
Iyear
2017
Report Number
20170333
Supplemental Number
30274
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-09-14 14:18:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-09-14 14:18:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Facility Was Not Runnng At The Time Of Discovery.
On Site Datetime
2017-09-14 14:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
East Andrews Gathering Injection
Segment Name
633220-8" Sw40001 Injection
Onshore State Abbreviation
Tx
Onshore Postal Code
79714
Onshore City Name
Andrews
Onshore County Name
Andrews
Designated Location
Survey Station No.
Designated Name
169+70
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Relief Valve
Installation Year
2017
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
45
Est Cost Prop Damage
500
Est Cost Emergency
320
Est Cost Environmental
0
Est Cost Other
0
Prpty
865
Accident Psig
70
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Gathering
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no contro room actions that contributed to the event. Scada does not capture indications from the thermal relief valve or the sump at this location and the system was not running at the time of the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Relief Valve Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Relief Valve Did Not Re-Seat Following Actuation
Preparer Name
T*** G* N*******
Preparer Title
Sr. Manager-Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2018-05-03 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Sr. Manager-Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
During a routine facility inspection at approximately 14:30 on 9/14/2017 operations personnel discovered an overflow of approximately one barrel of crude from the sump at the injection station of the east andrews gathering system. Investigation determined that a 1/2" thermal relief valve plumbed to the sump failed open and did not re-seat following actuation which resulted in the overfill. The gathering injection does not run continuously and was not running at the time of the release. The 1/2" relief valve is utilized to relieve thermal pressure between a check valve just downstream of the injection pump and an mov which is opened only when the injection is being started and running. The sump the thermal relief valve is plumbed to is manually activated. The control center does not see the thermal relief valve or the sump via scada. The nearest pressure transmitter that is monitored via scada is located upstream of the injection pump and indicated approximately 70 psi at the estimated time of 5 gallons being released from the sump. All contaminated soil was removed from the site by company personnel. The failed 1/2" thermal relief valve was replaced and the injection was returned to normal service.
Report Received Date 2017-10-11 00:00:00
Iyear 2017
Report Number 20170333
Supplemental Number 30274
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-09-14 14:18:00
Location Latitude 32.160741 Google Maps OpenStreetMap
Location Longitude -102.633028 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-09-14 14:18:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Facility Was Not Runnng At The Time Of Discovery.
On Site Datetime 2017-09-14 14:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name East Andrews Gathering Injection
Segment Name 633220-8" Sw40001 Injection
Onshore State Abbreviation Tx
Onshore Postal Code 79714
Onshore City Name Andrews
Onshore County Name Andrews
Designated Location Survey Station No.
Designated Name 169+70
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Relief Valve
Installation Year 2017
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 45
Est Cost Prop Damage 500
Est Cost Emergency 320
Est Cost Environmental 0
Est Cost Other 0
Prpty 865
Accident Psig 70
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Gathering
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no contro room actions that contributed to the event. Scada does not capture indications from the thermal relief valve or the sump at this location and the system was not running at the time of the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Relief Valve Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Relief Valve Did Not Re-Seat Following Actuation
Preparer Name T*** G* N*******
Preparer Title Sr. Manager-Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2018-05-03 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Sr. Manager-Dot Compliance
Authorizer Email T************@e*************.com
Narrative During a routine facility inspection at approximately 14:30 on 9/14/2017 operations personnel discovered an overflow of approximately one barrel of crude from the sump at the injection station of the east andrews gathering system. Investigation determined that a 1/2" thermal relief valve plumbed to the sump failed open and did not re-seat following actuation which resulted in the overfill. The gathering injection does not run continuously and was not running at the time of the release. The 1/2" relief valve is utilized to relieve thermal pressure between a check valve just downstream of the injection pump and an mov which is opened only when the injection is being started and running. The sump the thermal relief valve is plumbed to is manually activated. The control center does not see the thermal relief valve or the sump via scada. The nearest pressure transmitter that is monitored via scada is located upstream of the injection pump and indicated approximately 70 psi at the estimated time of 5 gallons being released from the sump. All contaminated soil was removed from the site by company personnel. The failed 1/2" thermal relief valve was replaced and the injection was returned to normal service.

All rights reserved. Copyright © by ClearPHMSA