HL incident on 2017-09-02 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2017-09-02 05:30
Report number
Location
TX
Narrative
Sep. 1, 2017, during the investigation of a non related rttm leak detection alarm, scada personnel shut down wr-01 pipeline from ponca city, ok to glenpool, ok to perform a stand-up integrity test. The segment from mp 52 to mp 72 was determined to be a suspect of a leak and pressure was added to assist in integrity verification. Upon re-pressurization of the segment, similar pressure loss was observed. Historical data was reviewed and line flyer was engaged for over flight the following morning. On 9-2-2017 at app. 09:00, line flyer reported dead vegetation near mp 56. Field personnel arrived on site at app. 09:45 and began response and clean-up activities. Pipeline was already shutdown and the downstream valves were then opened to relieve pressure. Upon excavation, an external corrosion through-wall feature was discovered. 9-3-2017, plidco clamp was installed and successfully passed pressure test. Pipeline was restarted for normal operation at app. 16:20. Preliminary visual field inspection indicates external corrosion. This will be verified via metallurgical analysis when failed segment is eventually removed. Target date for cutout is 10-17-2017 part a, item 4 "local time and date of incident" is listed as 7-13-2017. This date was determined based on information gathered during the investigation. 2018-2-8 update: updated part "d", section 8 with new cost information. Updated part "e", section 9 with control center investigation information. Updated part "g", cause information due to receipt of metallurgical analysis report. 2018-7-10 update: updated part "a", section 11 with estimated volume recovered based on information received on 6-19-2018 2018-11-1 update: updated part "a", section 11 with estimated volume recovered based on information received on 10-24-2018. Updated part "d", section 8e with remediation costs to date based on information received 10-31-2018. 2018-11-27 update: updated part "g", section 15a with corrected historical tool run information. 2019-04-01 update: updated part a, item #11 with amount recovered. Updated part d, item #8e with current costs for environmental remediation. Update reported status to "final". Site remediation is currently and will remain under the supervision of the oklahoma corporation commission.
Detailed record list
Report Received Date
2017-09-29 00:00:00
Iyear
2017
Report Number
20170322
Supplemental Number
31937
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2017-07-13 12:00:00
Location Latitude
Location Longitude
-96.29609582
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
2400
Recovered Bbls
1780
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime
2017-09-02 05:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-09-02 18:20:00
Restart Datetime
2017-09-03 19:22:00
On Site Datetime
2017-09-02 09:45:00
Nrc Rpt Datetime
2017-09-02 10:29:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Automatic
Num Pub Evacuated
0
Pipe Fac Name
Wr-01
Segment Name
Wr-01, Ponca City To Glenpool
Onshore State Abbreviation
Ok
Onshore Postal Code
74035
Onshore City Name
Not Within A Municipality
Onshore County Name
Osage
Designated Location
Milepost/valve Station
Designated Name
Mp 56
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
46000
Pipe Specification
Api-5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Republic
Pipe Coating Type
Coal Tar
Installation Year
1958
Manufactured Year
1958
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
300000
Est Cost Gas Released
165000
Est Cost Prop Damage
15000
Est Cost Emergency
125000
Est Cost Environmental
2800206
Est Cost Other
0
Prpty
3405206
Accident Psig
400
Mop Psig
990
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
49689
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind
Yes
Invest No Schedule Ind Details
The Calculated Leak Rate For This Event Was Less Than That Detectable By The Leak Detection System.
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Other Corrosion Ind
Yes
Corrosion Type Details
The Disbonded Or Damaged Coating Allowed Water To Seep Beneath The Coating Creating Oxygen Concentration Cells And Partially Shielded The Cathodic Protection Accelerated The Corrosion Attack.
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1990
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2017
Close Interval Survey Year
2017
Prior Damage
Yes
Collected Data Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Circ Wave Recent Year
2005
Geometry Recent Year
2005
Other Recent Year
2014
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2004
Hydrtst Most Rcnt Pressure
1397
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J*** B*********
Preparer Title
Dot Coordinator
Preparer Email
J**************@p**.com
Preparer Telephone
580-767-4206
Prepared Date
2019-04-10 00:00:00
Authorizer Name
T*** F****
Authorizer Telephone
832-765-1632
Authorizer Title
Regulatory Compliance Director
Authorizer Email
M***********@p**.com
Narrative
Sep. 1, 2017, during the investigation of a non related rttm leak detection alarm, scada personnel shut down wr-01 pipeline from ponca city, ok to glenpool, ok to perform a stand-up integrity test. The segment from mp 52 to mp 72 was determined to be a suspect of a leak and pressure was added to assist in integrity verification. Upon re-pressurization of the segment, similar pressure loss was observed. Historical data was reviewed and line flyer was engaged for over flight the following morning. On 9-2-2017 at app. 09:00, line flyer reported dead vegetation near mp 56. Field personnel arrived on site at app. 09:45 and began response and clean-up activities. Pipeline was already shutdown and the downstream valves were then opened to relieve pressure. Upon excavation, an external corrosion through-wall feature was discovered. 9-3-2017, plidco clamp was installed and successfully passed pressure test. Pipeline was restarted for normal operation at app. 16:20. Preliminary visual field inspection indicates external corrosion. This will be verified via metallurgical analysis when failed segment is eventually removed. Target date for cutout is 10-17-2017 part a, item 4 "local time and date of incident" is listed as 7-13-2017. This date was determined based on information gathered during the investigation. 2018-2-8 update: updated part "d", section 8 with new cost information. Updated part "e", section 9 with control center investigation information. Updated part "g", cause information due to receipt of metallurgical analysis report. 2018-7-10 update: updated part "a", section 11 with estimated volume recovered based on information received on 6-19-2018 2018-11-1 update: updated part "a", section 11 with estimated volume recovered based on information received on 10-24-2018. Updated part "d", section 8e with remediation costs to date based on information received 10-31-2018. 2018-11-27 update: updated part "g", section 15a with corrected historical tool run information. 2019-04-01 update: updated part a, item #11 with amount recovered. Updated part d, item #8e with current costs for environmental remediation. Update reported status to "final". Site remediation is currently and will remain under the supervision of the oklahoma corporation commission.
Report Received Date 2017-09-29 00:00:00
Iyear 2017
Report Number 20170322
Supplemental Number 31937
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2017-07-13 12:00:00
Location Latitude 36.2908134 Google Maps OpenStreetMap
Location Longitude -96.29609582 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 2400
Recovered Bbls 1780
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime 2017-09-02 05:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-09-02 18:20:00
Restart Datetime 2017-09-03 19:22:00
On Site Datetime 2017-09-02 09:45:00
Nrc Rpt Datetime 2017-09-02 10:29:00
Nrc Rpt Num 1189117 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Automatic
Num Pub Evacuated 0
Pipe Fac Name Wr-01
Segment Name Wr-01, Ponca City To Glenpool
Onshore State Abbreviation Ok
Onshore Postal Code 74035
Onshore City Name Not Within A Municipality
Onshore County Name Osage
Designated Location Milepost/valve Station
Designated Name Mp 56
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 46000
Pipe Specification Api-5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Republic
Pipe Coating Type Coal Tar
Installation Year 1958
Manufactured Year 1958
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 300000
Est Cost Gas Released 165000
Est Cost Prop Damage 15000
Est Cost Emergency 125000
Est Cost Environmental 2800206
Est Cost Other 0
Prpty 3405206
Accident Psig 400
Mop Psig 990
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 49689
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind Yes
Invest No Schedule Ind Details The Calculated Leak Rate For This Event Was Less Than That Detectable By The Leak Detection System.
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Other Corrosion Ind Yes
Corrosion Type Details The Disbonded Or Damaged Coating Allowed Water To Seep Beneath The Coating Creating Oxygen Concentration Cells And Partially Shielded The Cathodic Protection Accelerated The Corrosion Attack.
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1990
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2017
Close Interval Survey Year 2017
Prior Damage Yes
Collected Data Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Circ Wave Recent Year 2005
Geometry Recent Year 2005
Other Recent Year 2014
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2004
Hydrtst Most Rcnt Pressure 1397
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J*** B*********
Preparer Title Dot Coordinator
Preparer Email J**************@p**.com
Preparer Telephone 580-767-4206
Prepared Date 2019-04-10 00:00:00
Authorizer Name T*** F****
Authorizer Telephone 832-765-1632
Authorizer Title Regulatory Compliance Director
Authorizer Email M***********@p**.com
Narrative Sep. 1, 2017, during the investigation of a non related rttm leak detection alarm, scada personnel shut down wr-01 pipeline from ponca city, ok to glenpool, ok to perform a stand-up integrity test. The segment from mp 52 to mp 72 was determined to be a suspect of a leak and pressure was added to assist in integrity verification. Upon re-pressurization of the segment, similar pressure loss was observed. Historical data was reviewed and line flyer was engaged for over flight the following morning. On 9-2-2017 at app. 09:00, line flyer reported dead vegetation near mp 56. Field personnel arrived on site at app. 09:45 and began response and clean-up activities. Pipeline was already shutdown and the downstream valves were then opened to relieve pressure. Upon excavation, an external corrosion through-wall feature was discovered. 9-3-2017, plidco clamp was installed and successfully passed pressure test. Pipeline was restarted for normal operation at app. 16:20. Preliminary visual field inspection indicates external corrosion. This will be verified via metallurgical analysis when failed segment is eventually removed. Target date for cutout is 10-17-2017 part a, item 4 "local time and date of incident" is listed as 7-13-2017. This date was determined based on information gathered during the investigation. 2018-2-8 update: updated part "d", section 8 with new cost information. Updated part "e", section 9 with control center investigation information. Updated part "g", cause information due to receipt of metallurgical analysis report. 2018-7-10 update: updated part "a", section 11 with estimated volume recovered based on information received on 6-19-2018 2018-11-1 update: updated part "a", section 11 with estimated volume recovered based on information received on 10-24-2018. Updated part "d", section 8e with remediation costs to date based on information received 10-31-2018. 2018-11-27 update: updated part "g", section 15a with corrected historical tool run information. 2019-04-01 update: updated part a, item #11 with amount recovered. Updated part d, item #8e with current costs for environmental remediation. Update reported status to "final". Site remediation is currently and will remain under the supervision of the oklahoma corporation commission.

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