HL incident on 2017-08-24 — PA

Operator
Buckeye Partners, Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$80,000
Incident datetime
2017-08-24 14:15
Report number
Location
PA
Narrative
On 8/24/17 a delivery into t151 began. At approximately 1415 hours minor staining was recognized along the drain pipe and was investigated but no issues were identified. On 8/25/17 the tank was emptied. During this activity the drain valve between floors was checked and free product was discovered in the sump piping between the double bottom floor in the center sump. On 8/25/2017 at approximately at 1735 hours the nrc was notified. A vacuum truck was brought in to evacuate the piping. The linden fire department was notified and arrived on site to ensure there were no external release. The linden fire department inspected and confirmed no product was outside containment. There was no impact to the environment, no injuries, no exposures, no fires. Since discovery, the tank has been evacuated, visually inspected and cleaned. Abrasive blast was performed to all floor welds and the entire sump, nothing of significance was found. A helium test was performed, a mag particle test was performed and a 2nd helium test was performed. Nothing of significance has been found. Since october 1st a pressure test was conducted, a second helium test was performed. The tank was filled with water and held pressure for three days with no loss. Through abrasive blast testing a crack gusset weld was visually discovered in the tanks center sump. Also identified through visual examination were three pinholes on the bellmouth to sump corner weld. The pinholes manifested themselves through product staining. Following all repairs a full hydrotest was successfully completed on tank 151. No additional testing is required in this incident.
Detailed record list
Report Received Date
2017-09-22 00:00:00
Iyear
2017
Report Number
20170299
Supplemental Number
22900
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2017-08-24 14:15:00
Location Latitude
Location Longitude
-74.24019281
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
1
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-08-24 14:15:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Delivery Ended Before Discovery
On Site Datetime
2017-08-24 14:15:00
Nrc Rpt Datetime
2017-08-25 17:51:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden Tank 151
Segment Name
Ln151
Onshore State Abbreviation
Nj
Onshore Postal Code
07036
Onshore City Name
Linden
Onshore County Name
Union County
Designated Location
Milepost/valve Station
Designated Name
Ln151
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Other
Weld Details
Cracked Gusset Weld
Tank Type
Atmospheric
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Cracked Gusset Weld
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
80000
Est Cost Emergency
500
Est Cost Environmental
0
Est Cost Other
0
Est Cost Other Details
Estimated Cost Could Rise Significantly Once Issue Is Identified.
Prpty
80500
Accident Psig
35
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was not large enough to be detected through mechanical methods.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Other Analysis Ind
Yes
Other Analysis Details
Abrasive Blasting The Coating Off Sump
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
A Cracked Gusset Weld
Additional Crack Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D*** C*****
Preparer Title
District Compliance Specialist
Preparer Email
D******@b******.com
Preparer Telephone
215-262-2348
Prepared Date
2017-12-07 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On 8/24/17 a delivery into t151 began. At approximately 1415 hours minor staining was recognized along the drain pipe and was investigated but no issues were identified. On 8/25/17 the tank was emptied. During this activity the drain valve between floors was checked and free product was discovered in the sump piping between the double bottom floor in the center sump. On 8/25/2017 at approximately at 1735 hours the nrc was notified. A vacuum truck was brought in to evacuate the piping. The linden fire department was notified and arrived on site to ensure there were no external release. The linden fire department inspected and confirmed no product was outside containment. There was no impact to the environment, no injuries, no exposures, no fires. Since discovery, the tank has been evacuated, visually inspected and cleaned. Abrasive blast was performed to all floor welds and the entire sump, nothing of significance was found. A helium test was performed, a mag particle test was performed and a 2nd helium test was performed. Nothing of significance has been found. Since october 1st a pressure test was conducted, a second helium test was performed. The tank was filled with water and held pressure for three days with no loss. Through abrasive blast testing a crack gusset weld was visually discovered in the tanks center sump. Also identified through visual examination were three pinholes on the bellmouth to sump corner weld. The pinholes manifested themselves through product staining. Following all repairs a full hydrotest was successfully completed on tank 151. No additional testing is required in this incident.
Report Received Date 2017-09-22 00:00:00
Iyear 2017
Report Number 20170299
Supplemental Number 22900
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2017-08-24 14:15:00
Location Latitude 40.61248618 Google Maps OpenStreetMap
Location Longitude -74.24019281 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 1
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-08-24 14:15:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Delivery Ended Before Discovery
On Site Datetime 2017-08-24 14:15:00
Nrc Rpt Datetime 2017-08-25 17:51:00
Nrc Rpt Num 1188394 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden Tank 151
Segment Name Ln151
Onshore State Abbreviation Nj
Onshore Postal Code 07036
Onshore City Name Linden
Onshore County Name Union County
Designated Location Milepost/valve Station
Designated Name Ln151
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Weld Subtype Other
Weld Details Cracked Gusset Weld
Tank Type Atmospheric
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Cracked Gusset Weld
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 80000
Est Cost Emergency 500
Est Cost Environmental 0
Est Cost Other 0
Est Cost Other Details Estimated Cost Could Rise Significantly Once Issue Is Identified.
Prpty 80500
Accident Psig 35
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was not large enough to be detected through mechanical methods.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Other Analysis Ind Yes
Other Analysis Details Abrasive Blasting The Coating Off Sump
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details A Cracked Gusset Weld
Additional Crack Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D*** C*****
Preparer Title District Compliance Specialist
Preparer Email D******@b******.com
Preparer Telephone 215-262-2348
Prepared Date 2017-12-07 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On 8/24/17 a delivery into t151 began. At approximately 1415 hours minor staining was recognized along the drain pipe and was investigated but no issues were identified. On 8/25/17 the tank was emptied. During this activity the drain valve between floors was checked and free product was discovered in the sump piping between the double bottom floor in the center sump. On 8/25/2017 at approximately at 1735 hours the nrc was notified. A vacuum truck was brought in to evacuate the piping. The linden fire department was notified and arrived on site to ensure there were no external release. The linden fire department inspected and confirmed no product was outside containment. There was no impact to the environment, no injuries, no exposures, no fires. Since discovery, the tank has been evacuated, visually inspected and cleaned. Abrasive blast was performed to all floor welds and the entire sump, nothing of significance was found. A helium test was performed, a mag particle test was performed and a 2nd helium test was performed. Nothing of significance has been found. Since october 1st a pressure test was conducted, a second helium test was performed. The tank was filled with water and held pressure for three days with no loss. Through abrasive blast testing a crack gusset weld was visually discovered in the tanks center sump. Also identified through visual examination were three pinholes on the bellmouth to sump corner weld. The pinholes manifested themselves through product staining. Following all repairs a full hydrotest was successfully completed on tank 151. No additional testing is required in this incident.

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