HL incident on 2017-08-23 — TX

Operator
Nustar Logistics, L.p.
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$19,102
Incident datetime
2017-08-23 15:41
Report number
Location
TX
Narrative
During a routine survey, nustar operating personnel discovered a leak on a 6-inch auxiliary valve at mainline valve mbv240. The pipeline system was shutdown. The flanged valve was removed, and permanent repairs were made by blinding the flange. Update - the failure was due to internal corrosion of the valve's soft iron bonnet gasket, and, to a lesser extent, corrosion of the valve body gasket seat.
Detailed record list
Report Received Date
2017-09-22 00:00:00
Iyear
2017
Report Number
20170296
Supplemental Number
22962
Report Type
Supplemental Final
Operator Id
Name
Nustar Logistics, L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2017-08-23 15:41:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.48
Recovered Bbls
0.48
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-08-23 15:41:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-08-23 16:46:00
Restart Datetime
2017-08-24 02:30:00
On Site Datetime
2017-08-23 15:41:00
Nrc Rpt Datetime
2017-08-23 17:25:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
08p Albuquerque Pipeline
Segment Name
Moriarity - Mp 286
Onshore State Abbreviation
Nm
Onshore Postal Code
87059
Onshore City Name
Not Within A Municipality
Onshore County Name
Bernalillo
Designated Location
Survey Station No.
Designated Name
13697+98
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1994
Material Involved
Material Other Than Carbon Steel
Material Details
Iron Bonnet Gasket
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
19102
Est Cost Emergency
4485
Est Cost Environmental
0
Est Cost Other
2408
Est Cost Other Details
Failure Analysis
Prpty
26045
Accident Psig
585
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
37522
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Neither controller actions nor control room issues contributed to the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Valve Bonnet Gasket
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
R****** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
R************@n***********.com
Preparer Telephone
3612499417
Preparer Fax
2109197117
Prepared Date
2017-12-18 00:00:00
Authorizer Name
W** G***
Authorizer Telephone
3612499402
Authorizer Title
Vice President And General Manager
Authorizer Email
W*******@n***********.com
Narrative
During a routine survey, nustar operating personnel discovered a leak on a 6-inch auxiliary valve at mainline valve mbv240. The pipeline system was shutdown. The flanged valve was removed, and permanent repairs were made by blinding the flange. Update - the failure was due to internal corrosion of the valve's soft iron bonnet gasket, and, to a lesser extent, corrosion of the valve body gasket seat.
Report Received Date 2017-09-22 00:00:00
Iyear 2017
Report Number 20170296
Supplemental Number 22962
Report Type Supplemental Final
Operator Id 31454 PHMSA Enforcement
Name Nustar Logistics, L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2017-08-23 15:41:00
Location Latitude 34.886944 Google Maps OpenStreetMap
Location Longitude -106.228056 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.48
Recovered Bbls 0.48
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-08-23 15:41:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-08-23 16:46:00
Restart Datetime 2017-08-24 02:30:00
On Site Datetime 2017-08-23 15:41:00
Nrc Rpt Datetime 2017-08-23 17:25:00
Nrc Rpt Num 1188202 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name 08p Albuquerque Pipeline
Segment Name Moriarity - Mp 286
Onshore State Abbreviation Nm
Onshore Postal Code 87059
Onshore City Name Not Within A Municipality
Onshore County Name Bernalillo
Designated Location Survey Station No.
Designated Name 13697+98
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1994
Material Involved Material Other Than Carbon Steel
Material Details Iron Bonnet Gasket
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 19102
Est Cost Emergency 4485
Est Cost Environmental 0
Est Cost Other 2408
Est Cost Other Details Failure Analysis
Prpty 26045
Accident Psig 585
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 37522
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Neither controller actions nor control room issues contributed to the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Valve Bonnet Gasket
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name R****** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email R************@n***********.com
Preparer Telephone 3612499417
Preparer Fax 2109197117
Prepared Date 2017-12-18 00:00:00
Authorizer Name W** G***
Authorizer Telephone 3612499402
Authorizer Title Vice President And General Manager
Authorizer Email W*******@n***********.com
Narrative During a routine survey, nustar operating personnel discovered a leak on a 6-inch auxiliary valve at mainline valve mbv240. The pipeline system was shutdown. The flanged valve was removed, and permanent repairs were made by blinding the flange. Update - the failure was due to internal corrosion of the valve's soft iron bonnet gasket, and, to a lesser extent, corrosion of the valve body gasket seat.

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