HL incident on 2017-08-08 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2017-08-08 13:20
Report number
Location
TX
Narrative
On august 8, 2017 at approximately 13:20 operator personnel were onsite preparing to install a cathodic protection test lead on the talpa to zephyr segment of the amdel pipeline system and discovered some staining on the surface of the row. Personnel immediately contacted the control center and the line was shutdown at approximately 13:30. The area of the staining was excavated and it was determined that the release was immenating from the cased crossing of a state road. The casing was cut back and a pinhole at the 6 o'clock position of the pipe was discovered. A clamp was installed to prevent further release of product. The casing spacer system had failed in this area allowing the pipe to contact the bottom of the casing which caused deterioration of the coal tar coating. Ili data for this casing was reviewed and it was determined that the entire crossing would be replaced with heavy wall pipe eliminating the cased crossing. Ili data for other crossings in this segment were reviewed as well and no other repairs were determined to be necessary at this time. All free product was recovered and contaminated soil was remediated on site. Subsequent to the crossing being replaced the pipeline was restarted on august 12, 2017.
Detailed record list
Report Received Date
2017-09-07 00:00:00
Iyear
2017
Report Number
20170280
Supplemental Number
22622
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-08-08 13:20:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.48
Recovered Bbls
0.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-08-08 13:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-08-08 13:30:00
Restart Datetime
2017-08-12 07:00:00
On Site Datetime
2017-08-08 13:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Nederland To Garden City
Segment Name
21001
Onshore State Abbreviation
Tx
Onshore Postal Code
76801
Onshore City Name
Brownwood
Onshore County Name
Brown County
Designated Location
Survey Station No.
Designated Name
2134+09
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
Yes
Road Crossing Ind
Yes
Road Type
Cased
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10
Pipe Wall Thickness
0.307
Pipe Smys
35000
Pipe Specification
Grade B
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1929
Manufactured Year
1928
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
23
Est Cost Prop Damage
25000
Est Cost Emergency
3000
Est Cost Environmental
3000
Est Cost Other
0
Prpty
31023
Accident Psig
420
Mop Psig
1036
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
189945
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
Unknown
Shielding Evident
No
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Other Cp Survey Ind
Yes
Cp Annual Survey Year
2017
Close Interval Survey Year
2015
Other Cp Survey Year
2016
Prior Damage
Yes
Collected Data Ind
Yes
Other Recent Year
2016
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1988
Hydrtst Most Rcnt Pressure
1299
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2017-09-07 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On august 8, 2017 at approximately 13:20 operator personnel were onsite preparing to install a cathodic protection test lead on the talpa to zephyr segment of the amdel pipeline system and discovered some staining on the surface of the row. Personnel immediately contacted the control center and the line was shutdown at approximately 13:30. The area of the staining was excavated and it was determined that the release was immenating from the cased crossing of a state road. The casing was cut back and a pinhole at the 6 o'clock position of the pipe was discovered. A clamp was installed to prevent further release of product. The casing spacer system had failed in this area allowing the pipe to contact the bottom of the casing which caused deterioration of the coal tar coating. Ili data for this casing was reviewed and it was determined that the entire crossing would be replaced with heavy wall pipe eliminating the cased crossing. Ili data for other crossings in this segment were reviewed as well and no other repairs were determined to be necessary at this time. All free product was recovered and contaminated soil was remediated on site. Subsequent to the crossing being replaced the pipeline was restarted on august 12, 2017.
Report Received Date 2017-09-07 00:00:00
Iyear 2017
Report Number 20170280
Supplemental Number 22622
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-08-08 13:20:00
Location Latitude 31.649244 Google Maps OpenStreetMap
Location Longitude -98.967544 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.48
Recovered Bbls 0.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-08-08 13:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-08-08 13:30:00
Restart Datetime 2017-08-12 07:00:00
On Site Datetime 2017-08-08 13:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Nederland To Garden City
Segment Name 21001
Onshore State Abbreviation Tx
Onshore Postal Code 76801
Onshore City Name Brownwood
Onshore County Name Brown County
Designated Location Survey Station No.
Designated Name 2134+09
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing Yes
Road Crossing Ind Yes
Road Type Cased
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10
Pipe Wall Thickness 0.307
Pipe Smys 35000
Pipe Specification Grade B
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1929
Manufactured Year 1928
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 23
Est Cost Prop Damage 25000
Est Cost Emergency 3000
Est Cost Environmental 3000
Est Cost Other 0
Prpty 31023
Accident Psig 420
Mop Psig 1036
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 189945
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year Unknown
Shielding Evident No
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Other Cp Survey Ind Yes
Cp Annual Survey Year 2017
Close Interval Survey Year 2015
Other Cp Survey Year 2016
Prior Damage Yes
Collected Data Ind Yes
Other Recent Year 2016
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1988
Hydrtst Most Rcnt Pressure 1299
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2017-09-07 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On august 8, 2017 at approximately 13:20 operator personnel were onsite preparing to install a cathodic protection test lead on the talpa to zephyr segment of the amdel pipeline system and discovered some staining on the surface of the row. Personnel immediately contacted the control center and the line was shutdown at approximately 13:30. The area of the staining was excavated and it was determined that the release was immenating from the cased crossing of a state road. The casing was cut back and a pinhole at the 6 o'clock position of the pipe was discovered. A clamp was installed to prevent further release of product. The casing spacer system had failed in this area allowing the pipe to contact the bottom of the casing which caused deterioration of the coal tar coating. Ili data for this casing was reviewed and it was determined that the entire crossing would be replaced with heavy wall pipe eliminating the cased crossing. Ili data for other crossings in this segment were reviewed as well and no other repairs were determined to be necessary at this time. All free product was recovered and contaminated soil was remediated on site. Subsequent to the crossing being replaced the pipeline was restarted on august 12, 2017.

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