HL incident on 2017-07-29 — TX

Operator
Dcp Midstream
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50
Incident datetime
2017-07-29 12:30
Report number
Location
TX
Narrative
A small frost ball found on screwed fitting around pump 2 suction bypass valve. Crack was found in the threads of the nipple. Threads were cut off and nipple rethreaded and bypass replumbed. Lost 5 gallons of product and flared 123 barrels to make repairs. To prevent recurrence, pump 2 was replaced with a newly overhauled pump to reduce vibration and now vibration is minimal.
Detailed record list
Report Received Date
2017-08-28 00:00:00
Iyear
2017
Report Number
20170265
Supplemental Number
22614
Report Type
Supplemental Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2017-07-29 12:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ngl (Natural Gas Liquids)/lpg Liquified
Unintentional Release Bbls
0.13
Intentional Release Bbls
123
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-07-29 12:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Pump Station Facility Was Isolated By The Pipeline Was Not Affected.
On Site Datetime
2017-07-29 12:30:00
Nrc Rpt Datetime
2017-07-29 19:22:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Three Rivers Pump Station
Segment Name
Pump 2 Suction Bypass Screwed Fitting
Onshore State Abbreviation
Tx
Onshore Postal Code
78071
Onshore City Name
Three Rivers
Onshore County Name
Live Oak
Designated Location
Survey Station No.
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tubing
Installation Year
2013
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
4
Est Cost Prop Damage
50
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
3875
Est Cost Other Details
Value Of Hvl Natural Gas Liquids Flared To Replace The Fitting
Prpty
3929
Accident Psig
700
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Small frost ball found on screwed fitting around pump 2 suction bypass valve. Crack was found in the threads of the nipple. Threads were cut off and nipple rethreaded and bypass replumbed.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Preparer Name
C****** L****
Preparer Title
Sr. Pipeline Compliance Specialist
Preparer Email
C******@d***********.com
Preparer Telephone
361-584-8518
Preparer Fax
361-584-8651
Prepared Date
2017-09-05 00:00:00
Authorizer Name
J*** P*******
Authorizer Telephone
405-605-3859
Authorizer Title
Manager - Pipeline Compliance
Authorizer Email
J*********@d***********.com
Narrative
A small frost ball found on screwed fitting around pump 2 suction bypass valve. Crack was found in the threads of the nipple. Threads were cut off and nipple rethreaded and bypass replumbed. Lost 5 gallons of product and flared 123 barrels to make repairs. To prevent recurrence, pump 2 was replaced with a newly overhauled pump to reduce vibration and now vibration is minimal.
Report Received Date 2017-08-28 00:00:00
Iyear 2017
Report Number 20170265
Supplemental Number 22614
Report Type Supplemental Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2017-07-29 12:30:00
Location Latitude 28.558706 Google Maps OpenStreetMap
Location Longitude -98.163515 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ngl (Natural Gas Liquids)/lpg Liquified
Unintentional Release Bbls 0.13
Intentional Release Bbls 123
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-07-29 12:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Pump Station Facility Was Isolated By The Pipeline Was Not Affected.
On Site Datetime 2017-07-29 12:30:00
Nrc Rpt Datetime 2017-07-29 19:22:00
Nrc Rpt Num 1185659 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Three Rivers Pump Station
Segment Name Pump 2 Suction Bypass Screwed Fitting
Onshore State Abbreviation Tx
Onshore Postal Code 78071
Onshore City Name Three Rivers
Onshore County Name Live Oak
Designated Location Survey Station No.
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Tubing
Installation Year 2013
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 4
Est Cost Prop Damage 50
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 3875
Est Cost Other Details Value Of Hvl Natural Gas Liquids Flared To Replace The Fitting
Prpty 3929
Accident Psig 700
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Small frost ball found on screwed fitting around pump 2 suction bypass valve. Crack was found in the threads of the nipple. Threads were cut off and nipple rethreaded and bypass replumbed.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Preparer Name C****** L****
Preparer Title Sr. Pipeline Compliance Specialist
Preparer Email C******@d***********.com
Preparer Telephone 361-584-8518
Preparer Fax 361-584-8651
Prepared Date 2017-09-05 00:00:00
Authorizer Name J*** P*******
Authorizer Telephone 405-605-3859
Authorizer Title Manager - Pipeline Compliance
Authorizer Email J*********@d***********.com
Narrative A small frost ball found on screwed fitting around pump 2 suction bypass valve. Crack was found in the threads of the nipple. Threads were cut off and nipple rethreaded and bypass replumbed. Lost 5 gallons of product and flared 123 barrels to make repairs. To prevent recurrence, pump 2 was replaced with a newly overhauled pump to reduce vibration and now vibration is minimal.

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