HL incident on 2017-07-29 — PA

Operator
Buckeye Partners, Lp
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$250,000
Incident datetime
2017-07-29 11:15
Report number
Location
PA
Narrative
On july 29th, 2017, buckeye personnel were performing integrity work on the 412 pipeline from lima, ohio to findley, ohio. After investigation, the repair determination was a b-sleeve over the location of the seam anomalies. During the repair process, a wet spot was discovered from one of the sleeve ends before being welded. The affected area of the pipeline was isolated, a nitrogen purge of the pipeline was initiated to clear the pipeline of all liquid in preparation of a cut-out repair. The permanent repair was completed on august 3rd, 2017, and the removed section of piping sent to third party for metallurgical analysis. Root cause will be determined once results have been received. The cause of the release is suspected to be human error. The metallurgical analysis confirmed that the carrier pipe contained deep regions of wall loss associated with burn-through at the backing strips of the sleeve, which is likely what caused the leak to occur while welding.
Detailed record list
Report Received Date
2017-08-23 00:00:00
Iyear
2017
Report Number
20170261
Supplemental Number
31434
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2017-07-29 11:15:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.01
Recovered Bbls
0.01
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-07-29 11:15:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Pipeline Was Not Scheduled To Operate During Or After Discovery
On Site Datetime
2017-07-29 11:15:00
Nrc Rpt Datetime
2017-08-01 16:37:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Lima, Ohio To Findley, Ohio
Segment Name
La412fj
Onshore State Abbreviation
Oh
Onshore Postal Code
45817
Onshore City Name
Mt. Cory
Onshore County Name
Hancock
Designated Location
Milepost/valve Station
Designated Name
25
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
66
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
12
Pipe Wall Thickness
0.225
Pipe Smys
60000
Pipe Specification
X60
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Republic Steel
Pipe Coating Type
Coal Tar
Installation Year
1970
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Could Not Identify
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
250000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Est Cost Other Details
Costs Reflect Repairs To Facility
Prpty
250000
Accident Psig
242
Mop Psig
1000
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
20276
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pipeline was not leaking during initial inspection, this was a maintenance activity to evaluate ili data, a b-sleeve was the determined repair for the location, the leak occurred during the b-sleeve installation. The controller had no part in this accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Operation Type
Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Related Other Ind
Yes
Operation Related Details
The Carrier Pipe Contained Deep Regions Of Wall Loss Associated With Burn-Through At The Backing Strips Of The B-Sleeve While Installing, Which Is Likely What Caused The Leak To Occur While Welding.
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
G***** G*****
Preparer Title
District Compliance Specialist
Preparer Email
G******@b******.com
Preparer Telephone
412-716-8250
Preparer Fax
412-264-1433
Prepared Date
2019-01-04 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On july 29th, 2017, buckeye personnel were performing integrity work on the 412 pipeline from lima, ohio to findley, ohio. After investigation, the repair determination was a b-sleeve over the location of the seam anomalies. During the repair process, a wet spot was discovered from one of the sleeve ends before being welded. The affected area of the pipeline was isolated, a nitrogen purge of the pipeline was initiated to clear the pipeline of all liquid in preparation of a cut-out repair. The permanent repair was completed on august 3rd, 2017, and the removed section of piping sent to third party for metallurgical analysis. Root cause will be determined once results have been received. The cause of the release is suspected to be human error. The metallurgical analysis confirmed that the carrier pipe contained deep regions of wall loss associated with burn-through at the backing strips of the sleeve, which is likely what caused the leak to occur while welding.
Report Received Date 2017-08-23 00:00:00
Iyear 2017
Report Number 20170261
Supplemental Number 31434
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2017-07-29 11:15:00
Location Latitude 40.935694 Google Maps OpenStreetMap
Location Longitude -83.818306 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.01
Recovered Bbls 0.01
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-07-29 11:15:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Pipeline Was Not Scheduled To Operate During Or After Discovery
On Site Datetime 2017-07-29 11:15:00
Nrc Rpt Datetime 2017-08-01 16:37:00
Nrc Rpt Num 1185945 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Lima, Ohio To Findley, Ohio
Segment Name La412fj
Onshore State Abbreviation Oh
Onshore Postal Code 45817
Onshore City Name Mt. Cory
Onshore County Name Hancock
Designated Location Milepost/valve Station
Designated Name 25
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 66
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 12
Pipe Wall Thickness 0.225
Pipe Smys 60000
Pipe Specification X60
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Republic Steel
Pipe Coating Type Coal Tar
Installation Year 1970
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Could Not Identify
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 250000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Est Cost Other Details Costs Reflect Repairs To Facility
Prpty 250000
Accident Psig 242
Mop Psig 1000
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 20276
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pipeline was not leaking during initial inspection, this was a maintenance activity to evaluate ili data, a b-sleeve was the determined repair for the location, the leak occurred during the b-sleeve installation. The controller had no part in this accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Operation Type Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Related Other Ind Yes
Operation Related Details The Carrier Pipe Contained Deep Regions Of Wall Loss Associated With Burn-Through At The Backing Strips Of The B-Sleeve While Installing, Which Is Likely What Caused The Leak To Occur While Welding.
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name G***** G*****
Preparer Title District Compliance Specialist
Preparer Email G******@b******.com
Preparer Telephone 412-716-8250
Preparer Fax 412-264-1433
Prepared Date 2019-01-04 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On july 29th, 2017, buckeye personnel were performing integrity work on the 412 pipeline from lima, ohio to findley, ohio. After investigation, the repair determination was a b-sleeve over the location of the seam anomalies. During the repair process, a wet spot was discovered from one of the sleeve ends before being welded. The affected area of the pipeline was isolated, a nitrogen purge of the pipeline was initiated to clear the pipeline of all liquid in preparation of a cut-out repair. The permanent repair was completed on august 3rd, 2017, and the removed section of piping sent to third party for metallurgical analysis. Root cause will be determined once results have been received. The cause of the release is suspected to be human error. The metallurgical analysis confirmed that the carrier pipe contained deep regions of wall loss associated with burn-through at the backing strips of the sleeve, which is likely what caused the leak to occur while welding.

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