HL incident on 2017-06-29 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$5,000
Incident datetime
2017-06-29 16:15
Report number
Location
OK
Narrative
The incident occurred while performing routine valve maintenance (conducting valve stem packing material insertion) at the mile post 11.48 valve. The pipeline was shutdown prior to the incident. The valve body pressure had not been bleed off prior to removing the valve plug, causing the release inside the valve structure. The valve is located in a below grade structure. The structure was evacuated due to gasoline vapors and emergency response was initiated. A total liquid volume of 700 gallons was removed from the valve structure with a vacuum truck, which contained approximately 500 gallons of gasoline. The local fire department injected approximately 200 gallons of water mixed with 2 gallons of aqueous fire-fighting foam (afff) to suppress gasoline vapors within the valve structure. Two employees were involved with the maintenance activity. Employee #1 was in training and was observing the maintenance activity. Employee #2 was performing the maintenance activity and was oq'd for the task. Following the incident, employee #2 was immediately disqualified and re-qualified for the task on 6/30/17. Approximately one cubic yards of soil was removed via hydro-excavation. The minnesota pollution control agency has determined the cleanup and response activities are adequate and no additional actions are required. Supplement/final update (12/19/2018): part h.
Detailed record list
Report Received Date
2017-07-27 00:00:00
Iyear
2017
Report Number
20170229
Supplemental Number
31355
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2017-06-29 16:15:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
17
Recovered Bbls
12
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-06-29 16:15:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Shutdown Prior To The Incident
On Site Datetime
2017-06-29 16:45:00
Nrc Rpt Datetime
2017-06-29 17:19:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Manual
Num Pub Evacuated
2
Pipe Fac Name
Newport Villas Jct.-Bateman No. 1-8"
Segment Name
Line Id 6205
Onshore State Abbreviation
Mn
Onshore Postal Code
55001
Onshore City Name
Afton
Onshore County Name
Washington
Designated Location
Milepost/valve Station
Designated Name
11.48
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Wkm
Installation Year
1957
Manufactured Year
1957
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
1005
Est Cost Prop Damage
5000
Est Cost Emergency
60900
Est Cost Environmental
0
Est Cost Other
0
Prpty
66905
Accident Psig
350
Mop Psig
440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
63360
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Review determined the controller was following procedure at time of discovery
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
2
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Operator Did Not Follow Original Magellan Sip Maintenance Procedures For Re-Packing Valve Stem. The Sip Procedure Require The Valve Body To Be Depressurized Prior To Removing A Threaded Plug On The Valve. The Valve Body Was Not Depressurized Before Initiating The Valve Maintenance Task.
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2018-12-19 00:00:00
Authorizer Name
S****** L******
Authorizer Telephone
918-574-7327
Authorizer Title
Ai Analyst
Authorizer Email
S**************@m*********.com
Narrative
The incident occurred while performing routine valve maintenance (conducting valve stem packing material insertion) at the mile post 11.48 valve. The pipeline was shutdown prior to the incident. The valve body pressure had not been bleed off prior to removing the valve plug, causing the release inside the valve structure. The valve is located in a below grade structure. The structure was evacuated due to gasoline vapors and emergency response was initiated. A total liquid volume of 700 gallons was removed from the valve structure with a vacuum truck, which contained approximately 500 gallons of gasoline. The local fire department injected approximately 200 gallons of water mixed with 2 gallons of aqueous fire-fighting foam (afff) to suppress gasoline vapors within the valve structure. Two employees were involved with the maintenance activity. Employee #1 was in training and was observing the maintenance activity. Employee #2 was performing the maintenance activity and was oq'd for the task. Following the incident, employee #2 was immediately disqualified and re-qualified for the task on 6/30/17. Approximately one cubic yards of soil was removed via hydro-excavation. The minnesota pollution control agency has determined the cleanup and response activities are adequate and no additional actions are required. Supplement/final update (12/19/2018): part h.
Report Received Date 2017-07-27 00:00:00
Iyear 2017
Report Number 20170229
Supplemental Number 31355
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2017-06-29 16:15:00
Location Latitude 44.881061 Google Maps OpenStreetMap
Location Longitude -92.774343 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 17
Recovered Bbls 12
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-06-29 16:15:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Shutdown Prior To The Incident
On Site Datetime 2017-06-29 16:45:00
Nrc Rpt Datetime 2017-06-29 17:19:00
Nrc Rpt Num 1182688 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Manual
Num Pub Evacuated 2
Pipe Fac Name Newport Villas Jct.-Bateman No. 1-8"
Segment Name Line Id 6205
Onshore State Abbreviation Mn
Onshore Postal Code 55001
Onshore City Name Afton
Onshore County Name Washington
Designated Location Milepost/valve Station
Designated Name 11.48
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Wkm
Installation Year 1957
Manufactured Year 1957
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 1005
Est Cost Prop Damage 5000
Est Cost Emergency 60900
Est Cost Environmental 0
Est Cost Other 0
Prpty 66905
Accident Psig 350
Mop Psig 440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 63360
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Review determined the controller was following procedure at time of discovery
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 2
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Operator Did Not Follow Original Magellan Sip Maintenance Procedures For Re-Packing Valve Stem. The Sip Procedure Require The Valve Body To Be Depressurized Prior To Removing A Threaded Plug On The Valve. The Valve Body Was Not Depressurized Before Initiating The Valve Maintenance Task.
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2018-12-19 00:00:00
Authorizer Name S****** L******
Authorizer Telephone 918-574-7327
Authorizer Title Ai Analyst
Authorizer Email S**************@m*********.com
Narrative The incident occurred while performing routine valve maintenance (conducting valve stem packing material insertion) at the mile post 11.48 valve. The pipeline was shutdown prior to the incident. The valve body pressure had not been bleed off prior to removing the valve plug, causing the release inside the valve structure. The valve is located in a below grade structure. The structure was evacuated due to gasoline vapors and emergency response was initiated. A total liquid volume of 700 gallons was removed from the valve structure with a vacuum truck, which contained approximately 500 gallons of gasoline. The local fire department injected approximately 200 gallons of water mixed with 2 gallons of aqueous fire-fighting foam (afff) to suppress gasoline vapors within the valve structure. Two employees were involved with the maintenance activity. Employee #1 was in training and was observing the maintenance activity. Employee #2 was performing the maintenance activity and was oq'd for the task. Following the incident, employee #2 was immediately disqualified and re-qualified for the task on 6/30/17. Approximately one cubic yards of soil was removed via hydro-excavation. The minnesota pollution control agency has determined the cleanup and response activities are adequate and no additional actions are required. Supplement/final update (12/19/2018): part h.

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