HL incident on 2017-06-26 — NJ

Operator
Torrance Basin Pipeline Company Llc
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2017-06-26 12:32
Report number
Location
NJ
Narrative
Incident description: on june 26th, 2017, during a facility walk-around at torrance meters, a torrance logistics company llc (tlc) operator observed crude oil leaking from the receiver pig trap door on the m-131 pipeline. Incident immediate actions taken: on june 26th, 2017, the receiver pig trap was isolated, crude oil was contained and the impacted area was cordoned off. The appropriate regulatory notifications were made and remediation of the impacted area was initiated. Incident summary: a temporary pig trap door extension had been recently installed to facilitate pipeline integrity work (I.E., chemical cleaning, maintenance pigging). The door extension design called for installation of a flange on the oversize section of the receiver trap, such that the temporary trap door extension could be un-bolted following the integrity work and replaced with a permanent small piping spool consisting of a flange and new pig trap door. Fabrication of this small piping spool was completed on april 20th, and installed on june 22nd, prior to the integrity work and stored on-site while the integrity work was undertaken. As planned, following the scraper pig runs and chemical cleaning activity as part of the integrity work, on june 22nd, the temporary trap door extension was removed and the smaller piping spool was installed. The leak on the new receiver pig trap door occurred the following monday. The m-131 pipeline remained stagnant between the times that the new trap door was installed and the leak was observed. A pressure trend indicated that the receiver trap was exposed to less than 10 psig of pressure during that period. Upon investigation, it was determined that the new receiver pig trap door was missing an o-ring. As a result, the trap door failed to seal when the receiver trap was exposed to thermal pressure, which had built-up throughout the day due to ambient temperature effects on the aboveground section of m-131 pipeline. Causal factor: after installation of the new receiver pig trap door, the installation of the o-ring was not verified, and as a result, was missing. Action item: update jsas/procedures to include specific task of checking for existence of and/or condition of o-ring's where applicable. Share the incident and its findings in the monthly safety meeting
Detailed record list
Report Received Date
2017-07-25 00:00:00
Iyear
2017
Report Number
20170227
Supplemental Number
22855
Report Type
Supplemental Final
Operator Id
Name
Torrance Basin Pipeline Company Llc
Operator Street Address
One Sylvan Way Second Floor
Operator City Name
Parsippany
Operator State Abbreviation
NJ
Operator Postal Code
07054
Local Datetime
2017-06-26 12:32:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.7
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-06-26 12:32:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Pipeline Was Down At The Time Of The Release
On Site Datetime
2017-06-26 12:35:00
Nrc Rpt Datetime
2017-06-26 13:05:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Torrance Meters
Segment Name
Thums M-131
Onshore State Abbreviation
Ca
Onshore Postal Code
90501
Onshore City Name
Torrance
Onshore County Name
Los Angeles County
Designated Location
Milepost/valve Station
Designated Name
Meter Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Scraper/pig Trap
Installation Year
2017
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
O'ring
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
30
Est Cost Prop Damage
0
Est Cost Emergency
2000
Est Cost Environmental
2500
Est Cost Other
0
Prpty
4530
Accident Psig
5
Mop Psig
780
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Phmsa
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
No
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
No
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Inadequate Proc Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
No
Preparer Name
T***** S******
Preparer Title
Regulatory Advisor
Preparer Email
T*************@p********.com
Preparer Telephone
9496479921
Prepared Date
2017-08-29 00:00:00
Authorizer Name
H**** C******
Authorizer Telephone
2816024200
Authorizer Title
Sr. Director Of Engineering
Authorizer Email
H************@p********.com
Narrative
Incident description: on june 26th, 2017, during a facility walk-around at torrance meters, a torrance logistics company llc (tlc) operator observed crude oil leaking from the receiver pig trap door on the m-131 pipeline. Incident immediate actions taken: on june 26th, 2017, the receiver pig trap was isolated, crude oil was contained and the impacted area was cordoned off. The appropriate regulatory notifications were made and remediation of the impacted area was initiated. Incident summary: a temporary pig trap door extension had been recently installed to facilitate pipeline integrity work (I.E., chemical cleaning, maintenance pigging). The door extension design called for installation of a flange on the oversize section of the receiver trap, such that the temporary trap door extension could be un-bolted following the integrity work and replaced with a permanent small piping spool consisting of a flange and new pig trap door. Fabrication of this small piping spool was completed on april 20th, and installed on june 22nd, prior to the integrity work and stored on-site while the integrity work was undertaken. As planned, following the scraper pig runs and chemical cleaning activity as part of the integrity work, on june 22nd, the temporary trap door extension was removed and the smaller piping spool was installed. The leak on the new receiver pig trap door occurred the following monday. The m-131 pipeline remained stagnant between the times that the new trap door was installed and the leak was observed. A pressure trend indicated that the receiver trap was exposed to less than 10 psig of pressure during that period. Upon investigation, it was determined that the new receiver pig trap door was missing an o-ring. As a result, the trap door failed to seal when the receiver trap was exposed to thermal pressure, which had built-up throughout the day due to ambient temperature effects on the aboveground section of m-131 pipeline. Causal factor: after installation of the new receiver pig trap door, the installation of the o-ring was not verified, and as a result, was missing. Action item: update jsas/procedures to include specific task of checking for existence of and/or condition of o-ring's where applicable. Share the incident and its findings in the monthly safety meeting
Report Received Date 2017-07-25 00:00:00
Iyear 2017
Report Number 20170227
Supplemental Number 22855
Report Type Supplemental Final
Operator Id 39532 PHMSA Enforcement
Name Torrance Basin Pipeline Company Llc
Operator Street Address One Sylvan Way Second Floor
Operator City Name Parsippany
Operator State Abbreviation NJ
Operator Postal Code 07054
Local Datetime 2017-06-26 12:32:00
Location Latitude 33.847426 Google Maps OpenStreetMap
Location Longitude -118.318086 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.7
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-06-26 12:32:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Pipeline Was Down At The Time Of The Release
On Site Datetime 2017-06-26 12:35:00
Nrc Rpt Datetime 2017-06-26 13:05:00
Nrc Rpt Num 1182335 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Torrance Meters
Segment Name Thums M-131
Onshore State Abbreviation Ca
Onshore Postal Code 90501
Onshore City Name Torrance
Onshore County Name Los Angeles County
Designated Location Milepost/valve Station
Designated Name Meter Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Scraper/pig Trap
Installation Year 2017
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other O'ring
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 30
Est Cost Prop Damage 0
Est Cost Emergency 2000
Est Cost Environmental 2500
Est Cost Other 0
Prpty 4530
Accident Psig 5
Mop Psig 780
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Phmsa
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind No
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind No
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Inadequate Proc Ind Yes
Category Type Other Maintenance
Operator Qualification Ind No
Preparer Name T***** S******
Preparer Title Regulatory Advisor
Preparer Email T*************@p********.com
Preparer Telephone 9496479921
Prepared Date 2017-08-29 00:00:00
Authorizer Name H**** C******
Authorizer Telephone 2816024200
Authorizer Title Sr. Director Of Engineering
Authorizer Email H************@p********.com
Narrative Incident description: on june 26th, 2017, during a facility walk-around at torrance meters, a torrance logistics company llc (tlc) operator observed crude oil leaking from the receiver pig trap door on the m-131 pipeline. Incident immediate actions taken: on june 26th, 2017, the receiver pig trap was isolated, crude oil was contained and the impacted area was cordoned off. The appropriate regulatory notifications were made and remediation of the impacted area was initiated. Incident summary: a temporary pig trap door extension had been recently installed to facilitate pipeline integrity work (I.E., chemical cleaning, maintenance pigging). The door extension design called for installation of a flange on the oversize section of the receiver trap, such that the temporary trap door extension could be un-bolted following the integrity work and replaced with a permanent small piping spool consisting of a flange and new pig trap door. Fabrication of this small piping spool was completed on april 20th, and installed on june 22nd, prior to the integrity work and stored on-site while the integrity work was undertaken. As planned, following the scraper pig runs and chemical cleaning activity as part of the integrity work, on june 22nd, the temporary trap door extension was removed and the smaller piping spool was installed. The leak on the new receiver pig trap door occurred the following monday. The m-131 pipeline remained stagnant between the times that the new trap door was installed and the leak was observed. A pressure trend indicated that the receiver trap was exposed to less than 10 psig of pressure during that period. Upon investigation, it was determined that the new receiver pig trap door was missing an o-ring. As a result, the trap door failed to seal when the receiver trap was exposed to thermal pressure, which had built-up throughout the day due to ambient temperature effects on the aboveground section of m-131 pipeline. Causal factor: after installation of the new receiver pig trap door, the installation of the o-ring was not verified, and as a result, was missing. Action item: update jsas/procedures to include specific task of checking for existence of and/or condition of o-ring's where applicable. Share the incident and its findings in the monthly safety meeting

All rights reserved. Copyright © by ClearPHMSA