HL incident on 2017-05-27 — TX

Operator
Kinder Morgan Liquid Terminals, Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$14,250
Incident datetime
2017-05-27 16:30
Report number
Location
TX
Narrative
On 5/27/2017 the control room received a hydrocarbon alarm via the hmi. The control room immediately shut down and sent an operator to pit 4 to confirm if gasoline leak had occurred. Upon confirmation, the assets were stripped of product and the gasket was determined to have failed on a flange due to thermal pressure. Upon further investigation, thermal overpressure was discounted since the pressure charts did not show the pressure exceeding mop. The cause of the release can be attributed to a few compounding factors. We believe the section in question was under mechanical stress, from contraction and expansion from fluctuating temperatures (seasonal changes), which along with some bolt surface corrosion caused the flange to splay open and the gasket to fail. The gasket and bolts were replaced. To mitigate the mechanical stress in the area the entire related header in pit 4 was replaced.
Detailed record list
Report Received Date
2017-06-23 00:00:00
Iyear
2017
Report Number
20170202
Supplemental Number
31358
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Liquid Terminals, Llc
Operator Street Address
1001 Louisiana St, Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-05-27 16:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
1
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2017-05-27 16:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Associated Pumps Were Shut Down
On Site Datetime
2017-05-27 16:35:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Pasadena Terminal
Segment Name
Pit 4
Onshore State Abbreviation
Tx
Onshore Postal Code
77506-0351
Onshore City Name
Pasadena
Onshore County Name
Harris
Designated Location
Survey Station No.
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Inside Other Enclosed Space
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Flange Assembly
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Garlock Gasket
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
14250
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
14750
Accident Psig
45
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control room responded to hydro carbon alarm per procedure
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Gasket
Eq Additional Other Ind
Yes
Eq Additional Other Details
Mechanical Stress And Bolt Surface Corrosion
Preparer Name
D******* S*******
Preparer Title
Director Of Compliance Codes And Standards
Preparer Email
D****************@k***********.com
Preparer Telephone
7134206496
Prepared Date
2018-12-19 00:00:00
Authorizer Name
D******* S*******
Authorizer Telephone
7134206496
Authorizer Title
Director Of Compliance Codes And Standards
Authorizer Email
D****************@k***********.com
Narrative
On 5/27/2017 the control room received a hydrocarbon alarm via the hmi. The control room immediately shut down and sent an operator to pit 4 to confirm if gasoline leak had occurred. Upon confirmation, the assets were stripped of product and the gasket was determined to have failed on a flange due to thermal pressure. Upon further investigation, thermal overpressure was discounted since the pressure charts did not show the pressure exceeding mop. The cause of the release can be attributed to a few compounding factors. We believe the section in question was under mechanical stress, from contraction and expansion from fluctuating temperatures (seasonal changes), which along with some bolt surface corrosion caused the flange to splay open and the gasket to fail. The gasket and bolts were replaced. To mitigate the mechanical stress in the area the entire related header in pit 4 was replaced.
Report Received Date 2017-06-23 00:00:00
Iyear 2017
Report Number 20170202
Supplemental Number 31358
Report Type Supplemental Final
Operator Id 26041 PHMSA Enforcement
Name Kinder Morgan Liquid Terminals, Llc
Operator Street Address 1001 Louisiana St, Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-05-27 16:30:00
Location Latitude 29.72536 Google Maps OpenStreetMap
Location Longitude -95.20334 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 1
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2017-05-27 16:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Associated Pumps Were Shut Down
On Site Datetime 2017-05-27 16:35:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Pasadena Terminal
Segment Name Pit 4
Onshore State Abbreviation Tx
Onshore Postal Code 77506-0351
Onshore City Name Pasadena
Onshore County Name Harris
Designated Location Survey Station No.
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Inside Other Enclosed Space
Crossing No
Pipe Facility Type Intrastate
Item Involved Flange Assembly
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Garlock Gasket
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 14250
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 14750
Accident Psig 45
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control room responded to hydro carbon alarm per procedure
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Gasket
Eq Additional Other Ind Yes
Eq Additional Other Details Mechanical Stress And Bolt Surface Corrosion
Preparer Name D******* S*******
Preparer Title Director Of Compliance Codes And Standards
Preparer Email D****************@k***********.com
Preparer Telephone 7134206496
Prepared Date 2018-12-19 00:00:00
Authorizer Name D******* S*******
Authorizer Telephone 7134206496
Authorizer Title Director Of Compliance Codes And Standards
Authorizer Email D****************@k***********.com
Narrative On 5/27/2017 the control room received a hydrocarbon alarm via the hmi. The control room immediately shut down and sent an operator to pit 4 to confirm if gasoline leak had occurred. Upon confirmation, the assets were stripped of product and the gasket was determined to have failed on a flange due to thermal pressure. Upon further investigation, thermal overpressure was discounted since the pressure charts did not show the pressure exceeding mop. The cause of the release can be attributed to a few compounding factors. We believe the section in question was under mechanical stress, from contraction and expansion from fluctuating temperatures (seasonal changes), which along with some bolt surface corrosion caused the flange to splay open and the gasket to fail. The gasket and bolts were replaced. To mitigate the mechanical stress in the area the entire related header in pit 4 was replaced.

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