HL incident on 2017-04-28 — TX

Operator
Crestwood Midstream Partners Lp
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2017-04-28 07:37
Report number
Location
TX
Narrative
An operator was instructed to switch the 10k tanks that were being pulled from for sales to the 200k tank. As the operator was completing the task he was distracted by a truck driver requiring assistance at the unloading area. Upon returning to the valve line-up he simply changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the #928 tank valve, just as he had already closed the two other 10k tank valves. The operator completed the switching f valves and returned to the operating room. Approximately ten minutes after his return a high level alarm went off and he radioed another operator to check the tank. The operator discovered the overflow at 07:37. The operator contacted his supervisor who in turn set u the emergency response calls. Approximately 610 bbl.'s of crude oil was released into secondary containment. All liquid and contaminated soil have been removed. Contributing factors: 1.) the operator was distracted by a request for assistance by a truck driver at the crude oil unloading rack. 2.) while an operator was re-aligning the valve set at the tanks, he was distracted by a truck driver requiring assistance. Upon returning to the valve set he changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the valve on tank #928, just as he had already closed the two other 10k tank valves.
Detailed record list
Report Received Date
2017-06-13 00:00:00
Iyear
2017
Report Number
20170192
Supplemental Number
31266
Report Type
Supplemental Final
Operator Id
Name
Crestwood Midstream Partners Lp
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-04-28 07:37:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
610
Recovered Bbls
605
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2017-04-28 07:37:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Valve To Tank #928 Was Closed To Stop Overflow, Pipeline Continued Operating
On Site Datetime
2017-04-28 10:45:00
Nrc Rpt Datetime
2017-04-28 09:36:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Arrow Central Delivery Point
Segment Name
Breakout Tank #928
Onshore State Abbreviation
Nd
Onshore Postal Code
58847
Onshore City Name
Not Within A Municipality
Onshore County Name
Mckenzie
Designated Location
Milepost/valve Station
Designated Name
Keene, Nd
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Vessel Subtype
Other
Tank Vessel Details
Tank Overfill
Tank Type
Atmospheric
Installation Year
2011
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
3780
Est Cost Prop Damage
0
Est Cost Emergency
60000
Est Cost Environmental
140000
Est Cost Other
0
Prpty
203780
Accident Psig
11.3
Mop Psig
695
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
=< 20% Smys Regulated Gathering
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Inadequate Monitoring
Related Inadequate Proc Ind
Yes
Related Other Ind
Yes
Operation Related Details
Level Transmitter Was Not Properly Calibrated
Category Type
Normal Operating Conditions
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
B**** H*****
Preparer Title
Esr Director Western Region
Preparer Email
B***********@c**********.com
Preparer Telephone
713-380-3025
Prepared Date
2018-12-04 00:00:00
Authorizer Name
B**** H*****
Authorizer Telephone
713-380-3025
Authorizer Title
Esr Director Western Region
Authorizer Email
B***********@c**********.com
Narrative
An operator was instructed to switch the 10k tanks that were being pulled from for sales to the 200k tank. As the operator was completing the task he was distracted by a truck driver requiring assistance at the unloading area. Upon returning to the valve line-up he simply changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the #928 tank valve, just as he had already closed the two other 10k tank valves. The operator completed the switching f valves and returned to the operating room. Approximately ten minutes after his return a high level alarm went off and he radioed another operator to check the tank. The operator discovered the overflow at 07:37. The operator contacted his supervisor who in turn set u the emergency response calls. Approximately 610 bbl.'s of crude oil was released into secondary containment. All liquid and contaminated soil have been removed. Contributing factors: 1.) the operator was distracted by a request for assistance by a truck driver at the crude oil unloading rack. 2.) while an operator was re-aligning the valve set at the tanks, he was distracted by a truck driver requiring assistance. Upon returning to the valve set he changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the valve on tank #928, just as he had already closed the two other 10k tank valves.
Report Received Date 2017-06-13 00:00:00
Iyear 2017
Report Number 20170192
Supplemental Number 31266
Report Type Supplemental Final
Operator Id 39368 PHMSA Enforcement
Name Crestwood Midstream Partners Lp
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-04-28 07:37:00
Location Latitude 47.803288 Google Maps OpenStreetMap
Location Longitude -102.875531 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 610
Recovered Bbls 605
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2017-04-28 07:37:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Valve To Tank #928 Was Closed To Stop Overflow, Pipeline Continued Operating
On Site Datetime 2017-04-28 10:45:00
Nrc Rpt Datetime 2017-04-28 09:36:00
Nrc Rpt Num 1176861 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Arrow Central Delivery Point
Segment Name Breakout Tank #928
Onshore State Abbreviation Nd
Onshore Postal Code 58847
Onshore City Name Not Within A Municipality
Onshore County Name Mckenzie
Designated Location Milepost/valve Station
Designated Name Keene, Nd
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Vessel Subtype Other
Tank Vessel Details Tank Overfill
Tank Type Atmospheric
Installation Year 2011
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 3780
Est Cost Prop Damage 0
Est Cost Emergency 60000
Est Cost Environmental 140000
Est Cost Other 0
Prpty 203780
Accident Psig 11.3
Mop Psig 695
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function =< 20% Smys Regulated Gathering
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Inadequate Monitoring
Related Inadequate Proc Ind Yes
Related Other Ind Yes
Operation Related Details Level Transmitter Was Not Properly Calibrated
Category Type Normal Operating Conditions
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name B**** H*****
Preparer Title Esr Director Western Region
Preparer Email B***********@c**********.com
Preparer Telephone 713-380-3025
Prepared Date 2018-12-04 00:00:00
Authorizer Name B**** H*****
Authorizer Telephone 713-380-3025
Authorizer Title Esr Director Western Region
Authorizer Email B***********@c**********.com
Narrative An operator was instructed to switch the 10k tanks that were being pulled from for sales to the 200k tank. As the operator was completing the task he was distracted by a truck driver requiring assistance at the unloading area. Upon returning to the valve line-up he simply changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the #928 tank valve, just as he had already closed the two other 10k tank valves. The operator completed the switching f valves and returned to the operating room. Approximately ten minutes after his return a high level alarm went off and he radioed another operator to check the tank. The operator discovered the overflow at 07:37. The operator contacted his supervisor who in turn set u the emergency response calls. Approximately 610 bbl.'s of crude oil was released into secondary containment. All liquid and contaminated soil have been removed. Contributing factors: 1.) the operator was distracted by a request for assistance by a truck driver at the crude oil unloading rack. 2.) while an operator was re-aligning the valve set at the tanks, he was distracted by a truck driver requiring assistance. Upon returning to the valve set he changed the position of the valve not realizing until after the event that he opened the valve when in fact he was supposed to be closing the valve on tank #928, just as he had already closed the two other 10k tank valves.

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