HL incident on 2017-05-04 — TX

Operator
Dapl-Etco Operations Management, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,700
Incident datetime
2017-05-04 13:30
Report number
Location
TX
Narrative
At approximately 13:30 on may 4, 2017 operator personnel were performing a station check during commissioning process of the etco pipeline. A release of approximately 1/2 barrel was discovered due to apparent body failure of two 4 inch ball valves. Both valves were closed and the release stopped from one but the other continued to weep. The segment of pipe was isolated, the release contained and the valves removed and replaced. Contaminated soil was removed for proper disposal. Upon examination it was determined that residual water likely from hydrostatic pressure testing of the pipeline remained entrapped in the valves and freezing temperatures caused expansion inside the valve leading to the body failure.
Detailed record list
Report Received Date
2017-06-02 00:00:00
Iyear
2017
Report Number
20170178
Supplemental Number
22399
Report Type
Supplemental Final
Operator Id
Name
Dapl-Etco Operations Management, Llc
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-05-04 13:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.5
Recovered Bbls
0.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-05-04 13:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line In Commissioning Process
On Site Datetime
2017-05-04 13:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Mlv Tn-89
Segment Name
100-2 Etcop
Onshore State Abbreviation
Tn
Onshore Postal Code
38049
Onshore City Name
Mason
Onshore County Name
Fayette
Designated Location
Milepost/valve Station
Designated Name
Mp 235
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2016
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Valve Body Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
24
Est Cost Prop Damage
1700
Est Cost Emergency
12000
Est Cost Environmental
8000
Est Cost Other
0
Prpty
21724
Accident Psig
385
Mop Psig
900
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
96412
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
No
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Valve Body Failure Due To Entrapped Residual Hydrostatic Test Water Freezing.
Preparer Name
T*** G* N*******
Preparer Title
Sr. Manager Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2017-06-09 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Sr. Manager Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
At approximately 13:30 on may 4, 2017 operator personnel were performing a station check during commissioning process of the etco pipeline. A release of approximately 1/2 barrel was discovered due to apparent body failure of two 4 inch ball valves. Both valves were closed and the release stopped from one but the other continued to weep. The segment of pipe was isolated, the release contained and the valves removed and replaced. Contaminated soil was removed for proper disposal. Upon examination it was determined that residual water likely from hydrostatic pressure testing of the pipeline remained entrapped in the valves and freezing temperatures caused expansion inside the valve leading to the body failure.
Report Received Date 2017-06-02 00:00:00
Iyear 2017
Report Number 20170178
Supplemental Number 22399
Report Type Supplemental Final
Operator Id 39205 PHMSA Enforcement
Name Dapl-Etco Operations Management, Llc
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-05-04 13:30:00
Location Latitude 35.40317 Google Maps OpenStreetMap
Location Longitude -89.52819 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.5
Recovered Bbls 0.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-05-04 13:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line In Commissioning Process
On Site Datetime 2017-05-04 13:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Mlv Tn-89
Segment Name 100-2 Etcop
Onshore State Abbreviation Tn
Onshore Postal Code 38049
Onshore City Name Mason
Onshore County Name Fayette
Designated Location Milepost/valve Station
Designated Name Mp 235
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2016
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Valve Body Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 24
Est Cost Prop Damage 1700
Est Cost Emergency 12000
Est Cost Environmental 8000
Est Cost Other 0
Prpty 21724
Accident Psig 385
Mop Psig 900
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 96412
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind No
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Valve Body Failure Due To Entrapped Residual Hydrostatic Test Water Freezing.
Preparer Name T*** G* N*******
Preparer Title Sr. Manager Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2017-06-09 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Sr. Manager Dot Compliance
Authorizer Email T************@e*************.com
Narrative At approximately 13:30 on may 4, 2017 operator personnel were performing a station check during commissioning process of the etco pipeline. A release of approximately 1/2 barrel was discovered due to apparent body failure of two 4 inch ball valves. Both valves were closed and the release stopped from one but the other continued to weep. The segment of pipe was isolated, the release contained and the valves removed and replaced. Contaminated soil was removed for proper disposal. Upon examination it was determined that residual water likely from hydrostatic pressure testing of the pipeline remained entrapped in the valves and freezing temperatures caused expansion inside the valve leading to the body failure.

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