HL incident on 2017-05-02 — OH

Operator
Marathon Pipe Line Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$2,500
Incident datetime
2017-05-02 00:35
Report number
Location
OH
Narrative
After recently undergoing an API 653 inspection, tank 74 was being refilled when the release was discovered. Approximately 240 barrels of crude were released and completely contained within the tank dike. Product was cleaned up. As designed by the manufacturer, the water draw valve did not have an easy identifiable hard stop indication, which allowed the technician to break the welds and open the valve beyond the fully open position. The valve has been replaced. Note: a precautionary nrc report (#1177220) was made due to preliminary cost estimates being near $50,000. Additionally, a confirmation report (#1177386) was submitted within 48 hours to clarify that costs would not exceed $50,000 and therefore the initial nrc report was not required.
Detailed record list
Report Received Date
2017-05-26 00:00:00
Iyear
2017
Report Number
20170175
Supplemental Number
22782
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2017-05-02 00:35:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
240
Recovered Bbls
220
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Refinery Operations Personnel
Incident Identified Datetime
2017-05-02 00:35:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Secondary Valve Was Closed Upon Discovery.
On Site Datetime
2017-05-02 03:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Lima To Canton 12"-16" Crude
Segment Name
Facility Piping
Onshore State Abbreviation
Oh
Onshore Postal Code
44706
Onshore City Name
Canton
Onshore County Name
Stark
Designated Location
Survey Station No.
Designated Name
8022+51
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Tank Type
Atmospheric
Installation Year
2017
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Water Draw Valve Failure.
Wildlife Impact Ind
Yes
Birds Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
2500
Est Cost Prop Damage
2500
Est Cost Emergency
31447
Est Cost Environmental
0
Est Cost Other
0
Prpty
36447
Accident Psig
1.2
Mop Psig
50
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The control room does not see the tank levels and therefore did not contribute to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Other
Other Non Threaded Details
Water Draw Valve Failure.
Eq Additional Other Ind
Yes
Eq Additional Other Details
Manufacturer Design And Specifications.
Preparer Name
D******* S***
Preparer Title
Hes Professional
Preparer Email
D*****@m****************.com
Preparer Telephone
419-421-2121
Prepared Date
2017-11-06 00:00:00
Authorizer Name
R****** W* B*****
Authorizer Telephone
419-421-2121
Authorizer Title
Regulatory And Compliance Supervisor
Authorizer Email
R*******@m****************.com
Narrative
After recently undergoing an API 653 inspection, tank 74 was being refilled when the release was discovered. Approximately 240 barrels of crude were released and completely contained within the tank dike. Product was cleaned up. As designed by the manufacturer, the water draw valve did not have an easy identifiable hard stop indication, which allowed the technician to break the welds and open the valve beyond the fully open position. The valve has been replaced. Note: a precautionary nrc report (#1177220) was made due to preliminary cost estimates being near $50,000. Additionally, a confirmation report (#1177386) was submitted within 48 hours to clarify that costs would not exceed $50,000 and therefore the initial nrc report was not required.
Report Received Date 2017-05-26 00:00:00
Iyear 2017
Report Number 20170175
Supplemental Number 22782
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2017-05-02 00:35:00
Location Latitude 40.772128 Google Maps OpenStreetMap
Location Longitude -81.410237 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 240
Recovered Bbls 220
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Refinery Operations Personnel
Incident Identified Datetime 2017-05-02 00:35:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Secondary Valve Was Closed Upon Discovery.
On Site Datetime 2017-05-02 03:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Lima To Canton 12"-16" Crude
Segment Name Facility Piping
Onshore State Abbreviation Oh
Onshore Postal Code 44706
Onshore City Name Canton
Onshore County Name Stark
Designated Location Survey Station No.
Designated Name 8022+51
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Tank Type Atmospheric
Installation Year 2017
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Water Draw Valve Failure.
Wildlife Impact Ind Yes
Birds Impact Ind Yes
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 2500
Est Cost Prop Damage 2500
Est Cost Emergency 31447
Est Cost Environmental 0
Est Cost Other 0
Prpty 36447
Accident Psig 1.2
Mop Psig 50
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The control room does not see the tank levels and therefore did not contribute to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Other
Other Non Threaded Details Water Draw Valve Failure.
Eq Additional Other Ind Yes
Eq Additional Other Details Manufacturer Design And Specifications.
Preparer Name D******* S***
Preparer Title Hes Professional
Preparer Email D*****@m****************.com
Preparer Telephone 419-421-2121
Prepared Date 2017-11-06 00:00:00
Authorizer Name R****** W* B*****
Authorizer Telephone 419-421-2121
Authorizer Title Regulatory And Compliance Supervisor
Authorizer Email R*******@m****************.com
Narrative After recently undergoing an API 653 inspection, tank 74 was being refilled when the release was discovered. Approximately 240 barrels of crude were released and completely contained within the tank dike. Product was cleaned up. As designed by the manufacturer, the water draw valve did not have an easy identifiable hard stop indication, which allowed the technician to break the welds and open the valve beyond the fully open position. The valve has been replaced. Note: a precautionary nrc report (#1177220) was made due to preliminary cost estimates being near $50,000. Additionally, a confirmation report (#1177386) was submitted within 48 hours to clarify that costs would not exceed $50,000 and therefore the initial nrc report was not required.

All rights reserved. Copyright © by ClearPHMSA