HL incident on 2017-04-21 — TX

Operator
Plains Pipeline, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$24,000
Incident datetime
2017-04-21 12:11
Report number
Location
TX
Narrative
Approximately 827 bbls of crude oil were released from a transfer line as a result of, what is believed to be, internal corrosion. The failed segment of pipe has been sent to a lab to undergo metallurgical analysis; therefore, a supplemental report will be submitted once the cause is confirmed. The national response center (nrc) was notified and assigned initial report #1176290. A follow-up call to the nrc, assigned report #1176427. Confirmed discovery was initially reported to nrc as 12:32 on 04/21/17 based on a failed pressure test at 12:11 and a call to plains e&rc group from the oklahoma corporation commission (occ). There was an earlier call from the occ to the plains control center at 12:28, which changes the time of confirmed discovery to 12:28 on 04/21/17. Supplemental narrative: based on the metallurgical analysis, the cause of failure has been confirmed to be internal corrosion. The corrosion occurred in a dissolved water and CO2 environment which separated out and collected along the extrados of the bend. Following the release, plains performed a hydrostatic test which incurred no pipe failures. As a result of the release, plains plans to increase the continuous inhibitor injection, change the type of inhibitor used as well as increase the future biocide batch frequency for this system. Part g1 has been updated as a result of this new information. The gps coordinates in part a, number 5 have also been revised. Per a request from PHMSA, part a, 4 of this report was updated to reflect 4/14/17 14:45, which is an estimate based on retrospective analysis. Part e, 1 was updated in order to correspond to this change. The actual time plains became aware of the incident is displayed in part a, 18a.
Detailed record list
Report Received Date
2017-05-19 00:00:00
Iyear
2017
Report Number
20170169
Supplemental Number
22863
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-04-14 14:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
827
Recovered Bbls
601
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime
2017-04-21 12:11:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-04-21 12:35:00
Restart Datetime
2017-05-04 11:47:00
On Site Datetime
2017-04-21 12:45:00
Nrc Rpt Datetime
2017-04-21 12:56:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Buffalo Cashion
Segment Name
Blaine To Highway 33 Jct
Onshore State Abbreviation
Ok
Onshore Postal Code
73756
Onshore City Name
Loyal
Onshore County Name
Kingfisher
Designated Location
Milepost/valve Station
Designated Name
20.5
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.188
Pipe Smys
52000
Pipe Specification
X-52
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1960
Manufactured Year
1960
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
31
Rel Water Name
This Was Normally Dry Agriculture Drainage. Oil Was Carried By Rainwater Into Wheat Fields After A Storm Event.
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
150000
Est Cost Gas Released
37000
Est Cost Prop Damage
24000
Est Cost Emergency
595000
Est Cost Environmental
85000
Est Cost Other
0
Prpty
891000
Accident Psig
167
Mop Psig
1104.9
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
46617
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2013
Geometry Recent Year
2013
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2014
Hydrtst Most Rcnt Pressure
1381
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C******* C*****
Preparer Title
Compliance Specialist
Preparer Email
C*******@p****.com
Preparer Telephone
713-993-5080
Prepared Date
2017-12-04 00:00:00
Authorizer Name
N***** G*****
Authorizer Telephone
713-646-4336
Authorizer Title
Dir Environmental And Regulatory Compliance
Authorizer Email
N******@p****.com
Narrative
Approximately 827 bbls of crude oil were released from a transfer line as a result of, what is believed to be, internal corrosion. The failed segment of pipe has been sent to a lab to undergo metallurgical analysis; therefore, a supplemental report will be submitted once the cause is confirmed. The national response center (nrc) was notified and assigned initial report #1176290. A follow-up call to the nrc, assigned report #1176427. Confirmed discovery was initially reported to nrc as 12:32 on 04/21/17 based on a failed pressure test at 12:11 and a call to plains e&rc group from the oklahoma corporation commission (occ). There was an earlier call from the occ to the plains control center at 12:28, which changes the time of confirmed discovery to 12:28 on 04/21/17. Supplemental narrative: based on the metallurgical analysis, the cause of failure has been confirmed to be internal corrosion. The corrosion occurred in a dissolved water and CO2 environment which separated out and collected along the extrados of the bend. Following the release, plains performed a hydrostatic test which incurred no pipe failures. As a result of the release, plains plans to increase the continuous inhibitor injection, change the type of inhibitor used as well as increase the future biocide batch frequency for this system. Part g1 has been updated as a result of this new information. The gps coordinates in part a, number 5 have also been revised. Per a request from PHMSA, part a, 4 of this report was updated to reflect 4/14/17 14:45, which is an estimate based on retrospective analysis. Part e, 1 was updated in order to correspond to this change. The actual time plains became aware of the incident is displayed in part a, 18a.
Report Received Date 2017-05-19 00:00:00
Iyear 2017
Report Number 20170169
Supplemental Number 22863
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-04-14 14:45:00
Location Latitude 35.9958 Google Maps OpenStreetMap
Location Longitude -98.1379 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 827
Recovered Bbls 601
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime 2017-04-21 12:11:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-04-21 12:35:00
Restart Datetime 2017-05-04 11:47:00
On Site Datetime 2017-04-21 12:45:00
Nrc Rpt Datetime 2017-04-21 12:56:00
Nrc Rpt Num 1176290 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Buffalo Cashion
Segment Name Blaine To Highway 33 Jct
Onshore State Abbreviation Ok
Onshore Postal Code 73756
Onshore City Name Loyal
Onshore County Name Kingfisher
Designated Location Milepost/valve Station
Designated Name 20.5
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.188
Pipe Smys 52000
Pipe Specification X-52
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1960
Manufactured Year 1960
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 31
Rel Water Name This Was Normally Dry Agriculture Drainage. Oil Was Carried By Rainwater Into Wheat Fields After A Storm Event.
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 150000
Est Cost Gas Released 37000
Est Cost Prop Damage 24000
Est Cost Emergency 595000
Est Cost Environmental 85000
Est Cost Other 0
Prpty 891000
Accident Psig 167
Mop Psig 1104.9
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 46617
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2013
Geometry Recent Year 2013
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2014
Hydrtst Most Rcnt Pressure 1381
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C******* C*****
Preparer Title Compliance Specialist
Preparer Email C*******@p****.com
Preparer Telephone 713-993-5080
Prepared Date 2017-12-04 00:00:00
Authorizer Name N***** G*****
Authorizer Telephone 713-646-4336
Authorizer Title Dir Environmental And Regulatory Compliance
Authorizer Email N******@p****.com
Narrative Approximately 827 bbls of crude oil were released from a transfer line as a result of, what is believed to be, internal corrosion. The failed segment of pipe has been sent to a lab to undergo metallurgical analysis; therefore, a supplemental report will be submitted once the cause is confirmed. The national response center (nrc) was notified and assigned initial report #1176290. A follow-up call to the nrc, assigned report #1176427. Confirmed discovery was initially reported to nrc as 12:32 on 04/21/17 based on a failed pressure test at 12:11 and a call to plains e&rc group from the oklahoma corporation commission (occ). There was an earlier call from the occ to the plains control center at 12:28, which changes the time of confirmed discovery to 12:28 on 04/21/17. Supplemental narrative: based on the metallurgical analysis, the cause of failure has been confirmed to be internal corrosion. The corrosion occurred in a dissolved water and CO2 environment which separated out and collected along the extrados of the bend. Following the release, plains performed a hydrostatic test which incurred no pipe failures. As a result of the release, plains plans to increase the continuous inhibitor injection, change the type of inhibitor used as well as increase the future biocide batch frequency for this system. Part g1 has been updated as a result of this new information. The gps coordinates in part a, number 5 have also been revised. Per a request from PHMSA, part a, 4 of this report was updated to reflect 4/14/17 14:45, which is an estimate based on retrospective analysis. Part e, 1 was updated in order to correspond to this change. The actual time plains became aware of the incident is displayed in part a, 18a.

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