HL incident on 2016-12-02 — OH

Operator
Marathon Pipe Line Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$151,175
Incident datetime
2016-12-02 15:18
Report number
Location
OH
Narrative
A release was discovered by mpl personnel who were on-site for other non-related project work. Approximately 4 ounces of crude oil leaked from between the yoke tube and valve bonnet of roxana station valve ss1 due to a valve packing failure. Mpl personnel attempted to repack the valve but were unsuccessful and therefore, the valve was replaced. The line was later returned to normal operations. Mpl completed its investigation into this release on january 26, 2017. As a result of the investigation, it was determined that a rough finish specification on the valve stem contributed to a quicker than expected deterioration of the valve seals. It was also determined that valve repacking was hindered by a small diameter packing vent which inhibited packing flow. The inhibited flow resulted in a buildup of pressure in the packing box while being repacked which caused the valve stem seals to fail. Part d.8. Was updated to include final costs. Part g.6. Was updated to include investigation results.
Detailed record list
Report Received Date
2016-12-28 00:00:00
Iyear
2016
Report Number
20160430
Supplemental Number
22085
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2016-12-02 15:18:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.1
Recovered Bbls
0.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-12-02 15:18:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Already Shutdown By Schedule.
On Site Datetime
2016-12-02 15:18:00
Nrc Rpt Datetime
2016-12-02 17:37:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Roxana Station
Segment Name
Facility Piping
Onshore State Abbreviation
Il
Onshore Postal Code
62048
Onshore City Name
Hartford
Onshore County Name
Madison
Designated Location
Survey Station No.
Designated Name
Facility
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Epi
Installation Year
2011
Manufactured Year
2011
Material Involved
Material Other Than Carbon Steel
Material Details
Cast Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
151175
Est Cost Emergency
1640
Est Cost Environmental
0
Est Cost Other
0
Prpty
152815
Accident Psig
60
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Small Packing Vent Diameter Inhibited Packing Flow
Preparer Name
T****** H******
Preparer Title
Hes Professional
Preparer Email
T********@m****************.com
Preparer Telephone
419-421-2121
Prepared Date
2017-02-13 00:00:00
Authorizer Name
R****** W* B*****
Authorizer Telephone
419-421-2121
Authorizer Title
Regulatory And Compliance Supervisor
Authorizer Email
R*******@m****************.com
Narrative
A release was discovered by mpl personnel who were on-site for other non-related project work. Approximately 4 ounces of crude oil leaked from between the yoke tube and valve bonnet of roxana station valve ss1 due to a valve packing failure. Mpl personnel attempted to repack the valve but were unsuccessful and therefore, the valve was replaced. The line was later returned to normal operations. Mpl completed its investigation into this release on january 26, 2017. As a result of the investigation, it was determined that a rough finish specification on the valve stem contributed to a quicker than expected deterioration of the valve seals. It was also determined that valve repacking was hindered by a small diameter packing vent which inhibited packing flow. The inhibited flow resulted in a buildup of pressure in the packing box while being repacked which caused the valve stem seals to fail. Part d.8. Was updated to include final costs. Part g.6. Was updated to include investigation results.
Report Received Date 2016-12-28 00:00:00
Iyear 2016
Report Number 20160430
Supplemental Number 22085
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2016-12-02 15:18:00
Location Latitude 38.827249 Google Maps OpenStreetMap
Location Longitude -90.086211 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.1
Recovered Bbls 0.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-12-02 15:18:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Already Shutdown By Schedule.
On Site Datetime 2016-12-02 15:18:00
Nrc Rpt Datetime 2016-12-02 17:37:00
Nrc Rpt Num 1165443 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Roxana Station
Segment Name Facility Piping
Onshore State Abbreviation Il
Onshore Postal Code 62048
Onshore City Name Hartford
Onshore County Name Madison
Designated Location Survey Station No.
Designated Name Facility
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Epi
Installation Year 2011
Manufactured Year 2011
Material Involved Material Other Than Carbon Steel
Material Details Cast Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 151175
Est Cost Emergency 1640
Est Cost Environmental 0
Est Cost Other 0
Prpty 152815
Accident Psig 60
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Small Packing Vent Diameter Inhibited Packing Flow
Preparer Name T****** H******
Preparer Title Hes Professional
Preparer Email T********@m****************.com
Preparer Telephone 419-421-2121
Prepared Date 2017-02-13 00:00:00
Authorizer Name R****** W* B*****
Authorizer Telephone 419-421-2121
Authorizer Title Regulatory And Compliance Supervisor
Authorizer Email R*******@m****************.com
Narrative A release was discovered by mpl personnel who were on-site for other non-related project work. Approximately 4 ounces of crude oil leaked from between the yoke tube and valve bonnet of roxana station valve ss1 due to a valve packing failure. Mpl personnel attempted to repack the valve but were unsuccessful and therefore, the valve was replaced. The line was later returned to normal operations. Mpl completed its investigation into this release on january 26, 2017. As a result of the investigation, it was determined that a rough finish specification on the valve stem contributed to a quicker than expected deterioration of the valve seals. It was also determined that valve repacking was hindered by a small diameter packing vent which inhibited packing flow. The inhibited flow resulted in a buildup of pressure in the packing box while being repacked which caused the valve stem seals to fail. Part d.8. Was updated to include final costs. Part g.6. Was updated to include investigation results.

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