HL incident on 2016-11-04 — PA

Operator
Buckeye Partners, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$45,000
Incident datetime
2016-11-04 11:00
Report number
Location
PA
Narrative
***supplemental 7/10/2017 narrative update on 11/4/2016 at 06:00, local third-party operations personnel noticed stained stoned in the vicinity of buckeye's inactive 604 pipeline within the motiva facility. The line was not running at the time of discovery. Further investigation by motiva personnel indicated that there was a release, but with multiple operator's lines in the area the source could not be confirmed to be from buckeye's line 604. Local third-party operations continued to excavate the pipe by hand and at 10:30am a motiva operator notified the buckeye operations personnel of the situation via phone. At 11:00am buckeye operations personnel arrived on site and visually confirmed that the release was buckeye's line 604. An estimated .05 barrels of product was released and .05 barrels has been recovered. At that time the spill did not meet the requirement for accident reporting noted in 195.50. On november 4, 2016 at 11:59 a.M. Buckeye contacted the nrc and was issued case number 1163287. All product was contained on operator-controlled property. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. On 11/26/2016 it was determined that the total estimated property damage including clean-up and recovery, value of lost product, and damage to the property, will exceed $50,000. The pipe was temporally repaired with a plidco sleeve on the day of the release. On december 14, 2016 line 604 was drained, pigged and a new pup piece was welded in place as a final repair. The pipeline was put back into service after a successful pressure test. Although external corrosion is the suspected cause, an investigation into the root cause is ongoing pending the results of a third party metallurgical analysis. Updated part a 7. Local time (24-hr clock) and date of initial telephonic report to the national response center updated part a 9. Estimated volume of commodity released unintentionally updated part a 11. Estimated volume of commodity recovered updated part a 18a. Local time operator identified failure updated part a 18b. Local time operator resources arrived on site updated part b 11. Area of accident part c 3e, f, g and h. This information is not available updated part e 5d. Is the pipeline configured to accommodate internal inspection tools? Updated part e 5e. For this pipeline, are there operational factors which significantly complicate the execution of an internal inspection tool run? Updated part e 9. Was an investigation initiated into whether or not the controller(s) or control room issues were the cause of or a contributing factor to the accident? 8/10/2018 updated part c 3h updated part d 8b updated part g - apparent cause and sub-cause sections updated narrative the results of the third party metallurgical analysis indicate that the cause of the through wall leak was external pitting corrosion caused by dc stray current corrosion.
Detailed record list
Report Received Date
2016-12-02 00:00:00
Iyear
2016
Report Number
20160401
Supplemental Number
30826
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2016-11-04 06:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.5
Recovered Bbls
0.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Notification From Third Party
Incident Identified Datetime
2016-11-04 11:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Not Running At The Time Of Discovery
On Site Datetime
2016-11-04 11:00:00
Nrc Rpt Datetime
2016-11-04 11:59:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Sa
Segment Name
Sa604pc
Onshore State Abbreviation
Nj
Onshore Postal Code
07077
Onshore City Name
Sewaren
Onshore County Name
Middlesex
Designated Location
Milepost/valve Station
Designated Name
Sa
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
30
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
35000
Pipe Specification
Grade B
Pipe Seam Type
Other
Pipe Seam Details
This Information Is Unknown
Pipe Manufacturer
This Information Is Unknown
Pipe Coating Type
Coal Tar
Installation Year
1966
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
27
Est Cost Prop Damage
45000
Est Cost Emergency
5000
Est Cost Environmental
10000
Est Cost Other
0
Prpty
60027
Accident Psig
0
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
300
Internal Inspection Ind
No
Other Restrictions Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Stray Current Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
Unknown
Shielding Evident
No
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2016
Close Interval Survey Year
2015
Prior Damage
No
Collected Data Ind
Yes
Other Recent Year
2013
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1973
Hydrtst Most Rcnt Pressure
1299
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C********** A S********
Preparer Title
Manager Regulatory Compliance
Preparer Email
C*********@b******.com
Preparer Telephone
610-904-4410
Prepared Date
2018-08-20 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
***supplemental 7/10/2017 narrative update on 11/4/2016 at 06:00, local third-party operations personnel noticed stained stoned in the vicinity of buckeye's inactive 604 pipeline within the motiva facility. The line was not running at the time of discovery. Further investigation by motiva personnel indicated that there was a release, but with multiple operator's lines in the area the source could not be confirmed to be from buckeye's line 604. Local third-party operations continued to excavate the pipe by hand and at 10:30am a motiva operator notified the buckeye operations personnel of the situation via phone. At 11:00am buckeye operations personnel arrived on site and visually confirmed that the release was buckeye's line 604. An estimated .05 barrels of product was released and .05 barrels has been recovered. At that time the spill did not meet the requirement for accident reporting noted in 195.50. On november 4, 2016 at 11:59 a.M. Buckeye contacted the nrc and was issued case number 1163287. All product was contained on operator-controlled property. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. On 11/26/2016 it was determined that the total estimated property damage including clean-up and recovery, value of lost product, and damage to the property, will exceed $50,000. The pipe was temporally repaired with a plidco sleeve on the day of the release. On december 14, 2016 line 604 was drained, pigged and a new pup piece was welded in place as a final repair. The pipeline was put back into service after a successful pressure test. Although external corrosion is the suspected cause, an investigation into the root cause is ongoing pending the results of a third party metallurgical analysis. Updated part a 7. Local time (24-hr clock) and date of initial telephonic report to the national response center updated part a 9. Estimated volume of commodity released unintentionally updated part a 11. Estimated volume of commodity recovered updated part a 18a. Local time operator identified failure updated part a 18b. Local time operator resources arrived on site updated part b 11. Area of accident part c 3e, f, g and h. This information is not available updated part e 5d. Is the pipeline configured to accommodate internal inspection tools? Updated part e 5e. For this pipeline, are there operational factors which significantly complicate the execution of an internal inspection tool run? Updated part e 9. Was an investigation initiated into whether or not the controller(s) or control room issues were the cause of or a contributing factor to the accident? 8/10/2018 updated part c 3h updated part d 8b updated part g - apparent cause and sub-cause sections updated narrative the results of the third party metallurgical analysis indicate that the cause of the through wall leak was external pitting corrosion caused by dc stray current corrosion.
Report Received Date 2016-12-02 00:00:00
Iyear 2016
Report Number 20160401
Supplemental Number 30826
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2016-11-04 06:00:00
Location Latitude 40.547339 Google Maps OpenStreetMap
Location Longitude -74.260283 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.5
Recovered Bbls 0.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Notification From Third Party
Incident Identified Datetime 2016-11-04 11:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Not Running At The Time Of Discovery
On Site Datetime 2016-11-04 11:00:00
Nrc Rpt Datetime 2016-11-04 11:59:00
Nrc Rpt Num 1163287 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Sa
Segment Name Sa604pc
Onshore State Abbreviation Nj
Onshore Postal Code 07077
Onshore City Name Sewaren
Onshore County Name Middlesex
Designated Location Milepost/valve Station
Designated Name Sa
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 30
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 35000
Pipe Specification Grade B
Pipe Seam Type Other
Pipe Seam Details This Information Is Unknown
Pipe Manufacturer This Information Is Unknown
Pipe Coating Type Coal Tar
Installation Year 1966
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 27
Est Cost Prop Damage 45000
Est Cost Emergency 5000
Est Cost Environmental 10000
Est Cost Other 0
Prpty 60027
Accident Psig 0
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 300
Internal Inspection Ind No
Other Restrictions Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Stray Current Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year Unknown
Shielding Evident No
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2016
Close Interval Survey Year 2015
Prior Damage No
Collected Data Ind Yes
Other Recent Year 2013
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1973
Hydrtst Most Rcnt Pressure 1299
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C********** A S********
Preparer Title Manager Regulatory Compliance
Preparer Email C*********@b******.com
Preparer Telephone 610-904-4410
Prepared Date 2018-08-20 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative ***supplemental 7/10/2017 narrative update on 11/4/2016 at 06:00, local third-party operations personnel noticed stained stoned in the vicinity of buckeye's inactive 604 pipeline within the motiva facility. The line was not running at the time of discovery. Further investigation by motiva personnel indicated that there was a release, but with multiple operator's lines in the area the source could not be confirmed to be from buckeye's line 604. Local third-party operations continued to excavate the pipe by hand and at 10:30am a motiva operator notified the buckeye operations personnel of the situation via phone. At 11:00am buckeye operations personnel arrived on site and visually confirmed that the release was buckeye's line 604. An estimated .05 barrels of product was released and .05 barrels has been recovered. At that time the spill did not meet the requirement for accident reporting noted in 195.50. On november 4, 2016 at 11:59 a.M. Buckeye contacted the nrc and was issued case number 1163287. All product was contained on operator-controlled property. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. On 11/26/2016 it was determined that the total estimated property damage including clean-up and recovery, value of lost product, and damage to the property, will exceed $50,000. The pipe was temporally repaired with a plidco sleeve on the day of the release. On december 14, 2016 line 604 was drained, pigged and a new pup piece was welded in place as a final repair. The pipeline was put back into service after a successful pressure test. Although external corrosion is the suspected cause, an investigation into the root cause is ongoing pending the results of a third party metallurgical analysis. Updated part a 7. Local time (24-hr clock) and date of initial telephonic report to the national response center updated part a 9. Estimated volume of commodity released unintentionally updated part a 11. Estimated volume of commodity recovered updated part a 18a. Local time operator identified failure updated part a 18b. Local time operator resources arrived on site updated part b 11. Area of accident part c 3e, f, g and h. This information is not available updated part e 5d. Is the pipeline configured to accommodate internal inspection tools? Updated part e 5e. For this pipeline, are there operational factors which significantly complicate the execution of an internal inspection tool run? Updated part e 9. Was an investigation initiated into whether or not the controller(s) or control room issues were the cause of or a contributing factor to the accident? 8/10/2018 updated part c 3h updated part d 8b updated part g - apparent cause and sub-cause sections updated narrative the results of the third party metallurgical analysis indicate that the cause of the through wall leak was external pitting corrosion caused by dc stray current corrosion.

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