HL incident on 2016-10-06 — TX

Operator
Dcp Midstream
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$550,000
Incident datetime
2016-10-06 19:45
Report number
Location
TX
Narrative
Dcp midstream continued mitigative measures on the rb-1 pipeline due to the release on the pecos river. The cause of that failure was determined by the third party engineering firm, stress engineering, to be induced stray current corrosion (ac and dc). As a result dcp's efforts were focused on evaluating and mitigating stray currents on the entire pipeline. Dcp midstream therefore ran an ili tool on the entire lateral and received all anomalies greater than 59% from the vendor. On 10/6/2016, during efforts to repair an anomaly located about 1 mile west of the pecos river, a pin hole leak was discovered. The pipeline was therefore taken out of service after the pin hole leak discovery and dcp midstream immediately initiated actions to repair the leak. Dcp midstream installed stopples on the pinhole leak and the damaged pipe was cut out and replaced with new pipeline. All repairs were completed and the pipeline was returned to full service on 10/12/2016.
Detailed record list
Report Received Date
2016-11-04 00:00:00
Iyear
2016
Report Number
20160362
Supplemental Number
21934
Report Type
Supplemental Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2016-10-06 19:45:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.12
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-10-06 19:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-10-06 20:03:00
Restart Datetime
2016-10-12 05:01:00
On Site Datetime
2016-10-06 19:45:00
Nrc Rpt Datetime
2016-10-06 21:33:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Red Bluff Lateral
Segment Name
Rb-1
Onshore State Abbreviation
Tx
Onshore Postal Code
79770
Onshore City Name
Orla
Onshore County Name
Loving
Designated Location
Survey Station No.
Designated Name
420+00
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.281
Pipe Smys
60000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Northwest Pipe
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2015
Manufactured Year
2014
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
Yes
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
808
Est Cost Prop Damage
550000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
550808
Accident Psig
712
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
63360
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
Yes
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Failure was not as a result of the actions of any controller. The controller responded appropriately and in a timely manner
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Stray Current Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
No
Shielding Evident
Yes
Cathodic Survey Type
No
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2016
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K*** F*****
Preparer Title
Ngl Pipeline Compliance And Integrity Specialist
Preparer Email
K*******@d***********.com
Preparer Telephone
7137353719
Prepared Date
2016-12-07 00:00:00
Authorizer Name
B****** P*****
Authorizer Telephone
7132687400
Authorizer Title
Director Ngl Pipeline Integrity And Compliance
Authorizer Email
B*******@d***********.com
Narrative
Dcp midstream continued mitigative measures on the rb-1 pipeline due to the release on the pecos river. The cause of that failure was determined by the third party engineering firm, stress engineering, to be induced stray current corrosion (ac and dc). As a result dcp's efforts were focused on evaluating and mitigating stray currents on the entire pipeline. Dcp midstream therefore ran an ili tool on the entire lateral and received all anomalies greater than 59% from the vendor. On 10/6/2016, during efforts to repair an anomaly located about 1 mile west of the pecos river, a pin hole leak was discovered. The pipeline was therefore taken out of service after the pin hole leak discovery and dcp midstream immediately initiated actions to repair the leak. Dcp midstream installed stopples on the pinhole leak and the damaged pipe was cut out and replaced with new pipeline. All repairs were completed and the pipeline was returned to full service on 10/12/2016.
Report Received Date 2016-11-04 00:00:00
Iyear 2016
Report Number 20160362
Supplemental Number 21934
Report Type Supplemental Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2016-10-06 19:45:00
Location Latitude 31.80071 Google Maps OpenStreetMap
Location Longitude -103.79157 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.12
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-10-06 19:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-10-06 20:03:00
Restart Datetime 2016-10-12 05:01:00
On Site Datetime 2016-10-06 19:45:00
Nrc Rpt Datetime 2016-10-06 21:33:00
Nrc Rpt Num 1160931 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Red Bluff Lateral
Segment Name Rb-1
Onshore State Abbreviation Tx
Onshore Postal Code 79770
Onshore City Name Orla
Onshore County Name Loving
Designated Location Survey Station No.
Designated Name 420+00
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 72
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.281
Pipe Smys 60000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Northwest Pipe
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2015
Manufactured Year 2014
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment Yes
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 808
Est Cost Prop Damage 550000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 550808
Accident Psig 712
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 63360
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind Yes
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Failure was not as a result of the actions of any controller. The controller responded appropriately and in a timely manner
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Stray Current Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind No
Shielding Evident Yes
Cathodic Survey Type No
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2016
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K*** F*****
Preparer Title Ngl Pipeline Compliance And Integrity Specialist
Preparer Email K*******@d***********.com
Preparer Telephone 7137353719
Prepared Date 2016-12-07 00:00:00
Authorizer Name B****** P*****
Authorizer Telephone 7132687400
Authorizer Title Director Ngl Pipeline Integrity And Compliance
Authorizer Email B*******@d***********.com
Narrative Dcp midstream continued mitigative measures on the rb-1 pipeline due to the release on the pecos river. The cause of that failure was determined by the third party engineering firm, stress engineering, to be induced stray current corrosion (ac and dc). As a result dcp's efforts were focused on evaluating and mitigating stray currents on the entire pipeline. Dcp midstream therefore ran an ili tool on the entire lateral and received all anomalies greater than 59% from the vendor. On 10/6/2016, during efforts to repair an anomaly located about 1 mile west of the pecos river, a pin hole leak was discovered. The pipeline was therefore taken out of service after the pin hole leak discovery and dcp midstream immediately initiated actions to repair the leak. Dcp midstream installed stopples on the pinhole leak and the damaged pipe was cut out and replaced with new pipeline. All repairs were completed and the pipeline was returned to full service on 10/12/2016.

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