HL incident on 2016-10-01 — PA

Operator
Buckeye Partners, Lp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,000
Incident datetime
2016-10-01 05:05
Report number
Location
PA
Narrative
On 10/1/2016 at 05:05 local operating personnel noticed gasoline leaking from the vfd pump for line 602. Line 602 line was running at the time of discovery but the vfd was not being used for the operation. Line 602 was immediately shut down. An estimated 1.19 barrels of product was released and 1.19 barrels has been recovered. All gasoline was contained within the concrete pump containment and immediate area. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. An investigation into the root cause is ongoing. Update 1/15/2018 an investigation by the pump vendor and local operations personnel revealed that pump seal failure was the direct cause of the incident. Abnormal movement of the pump seal collar on the pump shaft allowed for premature wearing of the pump seal and provided a path for product to escape the pump seal chamber. Although the pump seal chamber is designed with a drain line and pressure switch, which is intended to detect any product escaping a failed pump seal, the pump seal failed in a manner that allowed product to escape via an unintended route. The product entered the bearing bracket housing and eventually escaped the pump.
Detailed record list
Report Received Date
2016-10-28 00:00:00
Iyear
2016
Report Number
20160356
Supplemental Number
31040
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2016-10-01 05:05:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
1.19
Recovered Bbls
1.19
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-10-01 05:05:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-10-01 05:10:00
Restart Datetime
2016-10-01 08:00:00
On Site Datetime
2016-10-01 05:10:00
Nrc Rpt Datetime
2016-10-01 05:58:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden Station
Segment Name
Ln
Onshore State Abbreviation
Nj
Onshore Postal Code
07036
Onshore City Name
Linden
Onshore County Name
Union
Designated Location
Milepost/valve Station
Designated Name
Ln
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2013
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
75
Est Cost Prop Damage
10000
Est Cost Emergency
100
Est Cost Environmental
1000
Est Cost Other
0
Prpty
11175
Accident Psig
935
Mop Psig
1200
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pipeline controller did not receive an alarm to indicate an there was an abnormal operating condition
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Vibration Ind
Yes
Preparer Name
C********** S********
Preparer Title
Manager Regulatory Compliance
Preparer Email
C*********@b******.com
Preparer Telephone
610-904-4410
Prepared Date
2018-07-19 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On 10/1/2016 at 05:05 local operating personnel noticed gasoline leaking from the vfd pump for line 602. Line 602 line was running at the time of discovery but the vfd was not being used for the operation. Line 602 was immediately shut down. An estimated 1.19 barrels of product was released and 1.19 barrels has been recovered. All gasoline was contained within the concrete pump containment and immediate area. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. An investigation into the root cause is ongoing. Update 1/15/2018 an investigation by the pump vendor and local operations personnel revealed that pump seal failure was the direct cause of the incident. Abnormal movement of the pump seal collar on the pump shaft allowed for premature wearing of the pump seal and provided a path for product to escape the pump seal chamber. Although the pump seal chamber is designed with a drain line and pressure switch, which is intended to detect any product escaping a failed pump seal, the pump seal failed in a manner that allowed product to escape via an unintended route. The product entered the bearing bracket housing and eventually escaped the pump.
Report Received Date 2016-10-28 00:00:00
Iyear 2016
Report Number 20160356
Supplemental Number 31040
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2016-10-01 05:05:00
Location Latitude 40.608154 Google Maps OpenStreetMap
Location Longitude -74.240296 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 1.19
Recovered Bbls 1.19
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-10-01 05:05:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-10-01 05:10:00
Restart Datetime 2016-10-01 08:00:00
On Site Datetime 2016-10-01 05:10:00
Nrc Rpt Datetime 2016-10-01 05:58:00
Nrc Rpt Num 1160482 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden Station
Segment Name Ln
Onshore State Abbreviation Nj
Onshore Postal Code 07036
Onshore City Name Linden
Onshore County Name Union
Designated Location Milepost/valve Station
Designated Name Ln
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2013
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 75
Est Cost Prop Damage 10000
Est Cost Emergency 100
Est Cost Environmental 1000
Est Cost Other 0
Prpty 11175
Accident Psig 935
Mop Psig 1200
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pipeline controller did not receive an alarm to indicate an there was an abnormal operating condition
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Vibration Ind Yes
Preparer Name C********** S********
Preparer Title Manager Regulatory Compliance
Preparer Email C*********@b******.com
Preparer Telephone 610-904-4410
Prepared Date 2018-07-19 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On 10/1/2016 at 05:05 local operating personnel noticed gasoline leaking from the vfd pump for line 602. Line 602 line was running at the time of discovery but the vfd was not being used for the operation. Line 602 was immediately shut down. An estimated 1.19 barrels of product was released and 1.19 barrels has been recovered. All gasoline was contained within the concrete pump containment and immediate area. All free product has been recovered and all effected soil has been removed. No further remediation is necessary. There were no injuries. An investigation into the root cause is ongoing. Update 1/15/2018 an investigation by the pump vendor and local operations personnel revealed that pump seal failure was the direct cause of the incident. Abnormal movement of the pump seal collar on the pump shaft allowed for premature wearing of the pump seal and provided a path for product to escape the pump seal chamber. Although the pump seal chamber is designed with a drain line and pressure switch, which is intended to detect any product escaping a failed pump seal, the pump seal failed in a manner that allowed product to escape via an unintended route. The product entered the bearing bracket housing and eventually escaped the pump.

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