HL incident on 2016-09-20 — OK

Operator
Explorer Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$7,340
Incident datetime
2016-09-20 15:20
Report number
Location
OK
Narrative
On september 20, 2016 at 15:30 explorer personnel identified a check valve ear associated with the mainline station check valve that was leaking in an enclosed underground vault at the huntsville, texas pump station. At the time of the event, the suction side of the check valve was 145 psig and the discharge side of the check valve was 293 psig. Equipment was dispatched and repairs were made to the check valve on september 21, 2016. The investigation indicated a bushing and seal were worn on the check valve. The valve was originally installed in 1973, but no records reflect when the bushing or seals were replaced. A multi year plan is in replace to replace the bushings and seals on similar check valves.
Detailed record list
Report Received Date
2016-10-20 00:00:00
Iyear
2016
Report Number
20160338
Supplemental Number
22392
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2016-09-20 15:20:00
Location Latitude
Location Longitude
-95.49514204
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
1.07
Recovered Bbls
1.07
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-09-20 15:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-09-21 15:53:00
Restart Datetime
2016-09-21 22:45:00
On Site Datetime
2016-09-20 15:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Huntsville, Tx Pump Station
Segment Name
Huntsville, Tx Pump Station
Onshore State Abbreviation
Tx
Onshore Postal Code
77320
Onshore City Name
Huntsville
Onshore County Name
Walker
Designated Location
Milepost/valve Station
Designated Name
151.2
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
55
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1973
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
7340
Est Cost Emergency
8396
Est Cost Environmental
0
Est Cost Other
0
Prpty
15836
Accident Psig
293
Mop Psig
920
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control center personnel actions did not cause or contribute to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Busings And Seals Failure On Check Valve.
Preparer Name
K**** B****
Preparer Title
Dot Administrator
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2017-06-08 00:00:00
Authorizer Name
J** S****
Authorizer Telephone
9184935143
Authorizer Title
Director Engineering And Hsse
Authorizer Email
J*****@e***.com
Narrative
On september 20, 2016 at 15:30 explorer personnel identified a check valve ear associated with the mainline station check valve that was leaking in an enclosed underground vault at the huntsville, texas pump station. At the time of the event, the suction side of the check valve was 145 psig and the discharge side of the check valve was 293 psig. Equipment was dispatched and repairs were made to the check valve on september 21, 2016. The investigation indicated a bushing and seal were worn on the check valve. The valve was originally installed in 1973, but no records reflect when the bushing or seals were replaced. A multi year plan is in replace to replace the bushings and seals on similar check valves.
Report Received Date 2016-10-20 00:00:00
Iyear 2016
Report Number 20160338
Supplemental Number 22392
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2016-09-20 15:20:00
Location Latitude 30.84377614 Google Maps OpenStreetMap
Location Longitude -95.49514204 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 1.07
Recovered Bbls 1.07
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-09-20 15:20:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-09-21 15:53:00
Restart Datetime 2016-09-21 22:45:00
On Site Datetime 2016-09-20 15:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Huntsville, Tx Pump Station
Segment Name Huntsville, Tx Pump Station
Onshore State Abbreviation Tx
Onshore Postal Code 77320
Onshore City Name Huntsville
Onshore County Name Walker
Designated Location Milepost/valve Station
Designated Name 151.2
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 55
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1973
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 7340
Est Cost Emergency 8396
Est Cost Environmental 0
Est Cost Other 0
Prpty 15836
Accident Psig 293
Mop Psig 920
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control center personnel actions did not cause or contribute to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Busings And Seals Failure On Check Valve.
Preparer Name K**** B****
Preparer Title Dot Administrator
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2017-06-08 00:00:00
Authorizer Name J** S****
Authorizer Telephone 9184935143
Authorizer Title Director Engineering And Hsse
Authorizer Email J*****@e***.com
Narrative On september 20, 2016 at 15:30 explorer personnel identified a check valve ear associated with the mainline station check valve that was leaking in an enclosed underground vault at the huntsville, texas pump station. At the time of the event, the suction side of the check valve was 145 psig and the discharge side of the check valve was 293 psig. Equipment was dispatched and repairs were made to the check valve on september 21, 2016. The investigation indicated a bushing and seal were worn on the check valve. The valve was originally installed in 1973, but no records reflect when the bushing or seals were replaced. A multi year plan is in replace to replace the bushings and seals on similar check valves.

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