HL incident on 2016-09-23 — PA

Operator
Buckeye Partners, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$200,000
Incident datetime
2016-09-23 13:03
Report number
Location
PA
Narrative
On friday, september 23rd, at approximately 1303, a buckeye employee was walking the right of way outside of the toledo pump station and found a puddle of product which seemed to have the characteristics of fuel. Local buckeye personnel were immediately dispatched to investigate the findings, all pipelines in the area were shut down and monitored. Local osro was notified and responded to the area to assist in locating the source of the leak. The nearest pipeline to the product discovered was encased in concrete, after removing the concrete, a wet spot was discovered on the xx211ds line and was leaking at the current pressure. The release point was located on a bend, a temporary clamp was installed until the pipeline could be purged with nitrogen and replaced. This section of piping was isolated from the system and permanent repairs were made on 10-4-2016. Total release volume is estimated at 2.38 bbls of diesel fuel. Remediation efforts are ongoing at this time, pending the results of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. 10-5-2018 the results of the metallurgical analysis indicate that the cause of the through-wall leak was external pitting corrosion. The most likely mechanism for the observed pitting corrosion is coating failure and locally inadequate cp. This corrosion might have occurred early in the life of the pipeline given the time period between pipeline construction and commissioning of the cp system.
Detailed record list
Report Received Date
2016-10-18 00:00:00
Iyear
2016
Report Number
20160331
Supplemental Number
31019
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2016-09-23 13:03:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
2.38
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2016-09-23 13:03:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Pipeline Was Not Active When Discovered
On Site Datetime
2016-09-23 13:03:00
Nrc Rpt Datetime
2016-09-23 13:03:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Wayne, Mi To Toledo, Oh
Segment Name
Xx211ds
Onshore State Abbreviation
Oh
Onshore Postal Code
43605
Onshore City Name
Toledo
Onshore County Name
Lucas
Designated Location
Milepost/valve Station
Designated Name
41+42
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
78
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
60000
Pipe Specification
X60
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Republic Steel
Pipe Coating Type
Other
Pipe Coating Details
Concrete
Installation Year
1975
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
300
Est Cost Prop Damage
200000
Est Cost Emergency
50000
Est Cost Environmental
50000
Est Cost Other
0
Est Cost Other Details
Costs As Estimates As Invoices Have Not Been Received Yet.
Prpty
300300
Accident Psig
225
Mop Psig
961
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
Unknown
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pipeline was not active when the leak was discovered
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
General Corrosion
Stray Current Corrosion Ind
Yes
Microbiological Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1991
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2016
Close Interval Survey Year
2013
Prior Damage
Yes
Collected Data Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Circ Wave Recent Year
2009
Other Recent Year
2012
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2004
Hydrtst Most Rcnt Pressure
1216
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
G***** G*****
Preparer Title
Compliance Specialist
Preparer Email
G******@b******.com
Preparer Telephone
412-716-8250
Preparer Fax
412-264-1433
Prepared Date
2018-10-05 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On friday, september 23rd, at approximately 1303, a buckeye employee was walking the right of way outside of the toledo pump station and found a puddle of product which seemed to have the characteristics of fuel. Local buckeye personnel were immediately dispatched to investigate the findings, all pipelines in the area were shut down and monitored. Local osro was notified and responded to the area to assist in locating the source of the leak. The nearest pipeline to the product discovered was encased in concrete, after removing the concrete, a wet spot was discovered on the xx211ds line and was leaking at the current pressure. The release point was located on a bend, a temporary clamp was installed until the pipeline could be purged with nitrogen and replaced. This section of piping was isolated from the system and permanent repairs were made on 10-4-2016. Total release volume is estimated at 2.38 bbls of diesel fuel. Remediation efforts are ongoing at this time, pending the results of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. 10-5-2018 the results of the metallurgical analysis indicate that the cause of the through-wall leak was external pitting corrosion. The most likely mechanism for the observed pitting corrosion is coating failure and locally inadequate cp. This corrosion might have occurred early in the life of the pipeline given the time period between pipeline construction and commissioning of the cp system.
Report Received Date 2016-10-18 00:00:00
Iyear 2016
Report Number 20160331
Supplemental Number 31019
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2016-09-23 13:03:00
Location Latitude 41.675883 Google Maps OpenStreetMap
Location Longitude -83.471285 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 2.38
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2016-09-23 13:03:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Pipeline Was Not Active When Discovered
On Site Datetime 2016-09-23 13:03:00
Nrc Rpt Datetime 2016-09-23 13:03:00
Nrc Rpt Num 1159799 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Wayne, Mi To Toledo, Oh
Segment Name Xx211ds
Onshore State Abbreviation Oh
Onshore Postal Code 43605
Onshore City Name Toledo
Onshore County Name Lucas
Designated Location Milepost/valve Station
Designated Name 41+42
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 78
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 60000
Pipe Specification X60
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Republic Steel
Pipe Coating Type Other
Pipe Coating Details Concrete
Installation Year 1975
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 300
Est Cost Prop Damage 200000
Est Cost Emergency 50000
Est Cost Environmental 50000
Est Cost Other 0
Est Cost Other Details Costs As Estimates As Invoices Have Not Been Received Yet.
Prpty 300300
Accident Psig 225
Mop Psig 961
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated Unknown
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pipeline was not active when the leak was discovered
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results General Corrosion
Stray Current Corrosion Ind Yes
Microbiological Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1991
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2016
Close Interval Survey Year 2013
Prior Damage Yes
Collected Data Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Circ Wave Recent Year 2009
Other Recent Year 2012
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2004
Hydrtst Most Rcnt Pressure 1216
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name G***** G*****
Preparer Title Compliance Specialist
Preparer Email G******@b******.com
Preparer Telephone 412-716-8250
Preparer Fax 412-264-1433
Prepared Date 2018-10-05 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On friday, september 23rd, at approximately 1303, a buckeye employee was walking the right of way outside of the toledo pump station and found a puddle of product which seemed to have the characteristics of fuel. Local buckeye personnel were immediately dispatched to investigate the findings, all pipelines in the area were shut down and monitored. Local osro was notified and responded to the area to assist in locating the source of the leak. The nearest pipeline to the product discovered was encased in concrete, after removing the concrete, a wet spot was discovered on the xx211ds line and was leaking at the current pressure. The release point was located on a bend, a temporary clamp was installed until the pipeline could be purged with nitrogen and replaced. This section of piping was isolated from the system and permanent repairs were made on 10-4-2016. Total release volume is estimated at 2.38 bbls of diesel fuel. Remediation efforts are ongoing at this time, pending the results of soil analysis. Metallurgical analysis is being conducted by a third party laboratory. 10-5-2018 the results of the metallurgical analysis indicate that the cause of the through-wall leak was external pitting corrosion. The most likely mechanism for the observed pitting corrosion is coating failure and locally inadequate cp. This corrosion might have occurred early in the life of the pipeline given the time period between pipeline construction and commissioning of the cp system.

All rights reserved. Copyright © by ClearPHMSA