HL incident on 2016-08-25 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$2,500
Incident datetime
2016-08-25 10:48
Report number
Location
OK
Narrative
While performing facility inspections, a magellan technician discovered a seal leak on the tank mixer of tank 3511. Equipment was locked out and the seals and bearings were replaced on the mixer. Released product was recovered and the site restored. No soil was impacted by the release. The tank mixer seal release is associated with a specific type of tank mixer installed on several crude tanks at the east houston terminal. Scoping to replace the mixer seals with a third party seal or install seal leak detection on the mixer seal has begun. These modifications are expected to prevent the likelihood of further releases from this type of mixer seal going forward. Supplemental/final: submitting to finalize report. No changes made to report.
Detailed record list
Report Received Date
2016-09-20 00:00:00
Iyear
2016
Report Number
20160307
Supplemental Number
30278
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2016-08-25 10:48:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.47
Recovered Bbls
0.47
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-08-25 10:48:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Leak Occurred On A Tank Mixer Which Did Not Require Shut Down Of The Facility
On Site Datetime
2016-08-25 10:48:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
East Houston Terminal
Segment Name
Terminal 357 Tank 3511
Onshore State Abbreviation
Tx
Onshore Postal Code
77029
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2014
Material Involved
Material Other Than Carbon Steel
Material Details
Tank Mixer Seal Material
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
21
Est Cost Prop Damage
2500
Est Cost Emergency
14000
Est Cost Environmental
0
Est Cost Other
0
Prpty
16521
Accident Psig
8
Mop Psig
23
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Operations control monitors the facility via scada, but does not specifically monitor the mixers. As such, the controller was not aware of a failure.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Grit From Crude Oil Prevented Seal From Recompressing
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2018-05-04 00:00:00
Authorizer Name
S****** L******
Authorizer Telephone
918-574-7327
Authorizer Title
Ai Analyst
Authorizer Email
S**************@m*********.com
Narrative
While performing facility inspections, a magellan technician discovered a seal leak on the tank mixer of tank 3511. Equipment was locked out and the seals and bearings were replaced on the mixer. Released product was recovered and the site restored. No soil was impacted by the release. The tank mixer seal release is associated with a specific type of tank mixer installed on several crude tanks at the east houston terminal. Scoping to replace the mixer seals with a third party seal or install seal leak detection on the mixer seal has begun. These modifications are expected to prevent the likelihood of further releases from this type of mixer seal going forward. Supplemental/final: submitting to finalize report. No changes made to report.
Report Received Date 2016-09-20 00:00:00
Iyear 2016
Report Number 20160307
Supplemental Number 30278
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2016-08-25 10:48:00
Location Latitude 29.79637 Google Maps OpenStreetMap
Location Longitude -95.27905 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.47
Recovered Bbls 0.47
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-08-25 10:48:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Leak Occurred On A Tank Mixer Which Did Not Require Shut Down Of The Facility
On Site Datetime 2016-08-25 10:48:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name East Houston Terminal
Segment Name Terminal 357 Tank 3511
Onshore State Abbreviation Tx
Onshore Postal Code 77029
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2014
Material Involved Material Other Than Carbon Steel
Material Details Tank Mixer Seal Material
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 21
Est Cost Prop Damage 2500
Est Cost Emergency 14000
Est Cost Environmental 0
Est Cost Other 0
Prpty 16521
Accident Psig 8
Mop Psig 23
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Operations control monitors the facility via scada, but does not specifically monitor the mixers. As such, the controller was not aware of a failure.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Grit From Crude Oil Prevented Seal From Recompressing
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2018-05-04 00:00:00
Authorizer Name S****** L******
Authorizer Telephone 918-574-7327
Authorizer Title Ai Analyst
Authorizer Email S**************@m*********.com
Narrative While performing facility inspections, a magellan technician discovered a seal leak on the tank mixer of tank 3511. Equipment was locked out and the seals and bearings were replaced on the mixer. Released product was recovered and the site restored. No soil was impacted by the release. The tank mixer seal release is associated with a specific type of tank mixer installed on several crude tanks at the east houston terminal. Scoping to replace the mixer seals with a third party seal or install seal leak detection on the mixer seal has begun. These modifications are expected to prevent the likelihood of further releases from this type of mixer seal going forward. Supplemental/final: submitting to finalize report. No changes made to report.

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