HL incident on 2016-08-18 — TX

Operator
Plantation Pipe Line Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$174,000
Incident datetime
2016-08-18 11:00
Report number
Location
TX
Narrative
On 8/18/16, an operations employee discovered gasoline releasing into secondary containment from tank 15.The tank farm had experienced some flooding due to the massive flooding in the baton rouge area. Tank 15 was emptied and prepared for cleaning. Upon cleaning of the tank, the source of the release was identified as a crack through the sketch plate at the toe of the corner weld. The floor coating in this area was broken and the crack was apparent. The crack through the coating was approximately 2-in length. The installation of a new shell plate in 2013 induced deformation and additional bending stresses in the sketch plates that were installed in 1995. These additional stresses caused some surface cracking on the top and bottom sides of the sketch plate in the heat affected zone of the interior corner weld. The stresses on the plate fluctuated while in service and this repeated cycle compromised the internal coating in the area where the crack was present allowing a corrosive environment in the crack. These stressed areas were subjected to increased stresses due to the tank service and location. The baton rouge facility has a higher exposure risk to service stresses due to frequent rain and flooding events.
Detailed record list
Report Received Date
2016-09-09 00:00:00
Iyear
2016
Report Number
20160290
Supplemental Number
22028
Report Type
Supplemental Final
Operator Id
Name
Plantation Pipe Line Co
Operator Street Address
1001 Louisiana St Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2016-08-18 11:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.69
Recovered Bbls
0.69
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-08-18 11:00:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Tank 15 Leak Did Not Impact Pipeline Operation.
On Site Datetime
2016-08-18 11:00:00
Nrc Rpt Datetime
2016-08-18 12:06:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Baton Rouge Tank Farm
Segment Name
Tank 15
Onshore State Abbreviation
La
Onshore Postal Code
70807
Onshore City Name
Baton Rouge
Onshore County Name
East Baton Rouge Parish
Designated Location
Milepost/valve Station
Designated Name
Tank 15
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Installation Year
1995
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
40
Est Cost Prop Damage
174000
Est Cost Emergency
5000
Est Cost Environmental
0
Est Cost Other
0
Prpty
179040
Accident Psig
12.64
Mop Psig
15.12
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The crack in the floor of tank 15 which lead to the release, was not caused by controller actions.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Deformation And Bending Stresses Induced By Installation On New Shell Plate
Preparer Name
Q****** H* F******
Preparer Title
Manager-Compliance Codes And Standards
Preparer Email
Q**************@k***********.com
Preparer Telephone
770-751-4240
Preparer Fax
770-751-4183
Prepared Date
2017-01-19 00:00:00
Authorizer Name
Q****** H* F******
Authorizer Telephone
770-751-4240
Authorizer Title
Manager-Compliance Codes And Standards
Authorizer Email
Q**************@k***********.com
Narrative
On 8/18/16, an operations employee discovered gasoline releasing into secondary containment from tank 15.The tank farm had experienced some flooding due to the massive flooding in the baton rouge area. Tank 15 was emptied and prepared for cleaning. Upon cleaning of the tank, the source of the release was identified as a crack through the sketch plate at the toe of the corner weld. The floor coating in this area was broken and the crack was apparent. The crack through the coating was approximately 2-in length. The installation of a new shell plate in 2013 induced deformation and additional bending stresses in the sketch plates that were installed in 1995. These additional stresses caused some surface cracking on the top and bottom sides of the sketch plate in the heat affected zone of the interior corner weld. The stresses on the plate fluctuated while in service and this repeated cycle compromised the internal coating in the area where the crack was present allowing a corrosive environment in the crack. These stressed areas were subjected to increased stresses due to the tank service and location. The baton rouge facility has a higher exposure risk to service stresses due to frequent rain and flooding events.
Report Received Date 2016-09-09 00:00:00
Iyear 2016
Report Number 20160290
Supplemental Number 22028
Report Type Supplemental Final
Operator Id 15674 PHMSA Enforcement
Name Plantation Pipe Line Co
Operator Street Address 1001 Louisiana St Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2016-08-18 11:00:00
Location Latitude 30.549182 Google Maps OpenStreetMap
Location Longitude -91.164132 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.69
Recovered Bbls 0.69
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-08-18 11:00:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Tank 15 Leak Did Not Impact Pipeline Operation.
On Site Datetime 2016-08-18 11:00:00
Nrc Rpt Datetime 2016-08-18 12:06:00
Nrc Rpt Num 1156633 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Baton Rouge Tank Farm
Segment Name Tank 15
Onshore State Abbreviation La
Onshore Postal Code 70807
Onshore City Name Baton Rouge
Onshore County Name East Baton Rouge Parish
Designated Location Milepost/valve Station
Designated Name Tank 15
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Installation Year 1995
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 40
Est Cost Prop Damage 174000
Est Cost Emergency 5000
Est Cost Environmental 0
Est Cost Other 0
Prpty 179040
Accident Psig 12.64
Mop Psig 15.12
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The crack in the floor of tank 15 which lead to the release, was not caused by controller actions.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Deformation And Bending Stresses Induced By Installation On New Shell Plate
Preparer Name Q****** H* F******
Preparer Title Manager-Compliance Codes And Standards
Preparer Email Q**************@k***********.com
Preparer Telephone 770-751-4240
Preparer Fax 770-751-4183
Prepared Date 2017-01-19 00:00:00
Authorizer Name Q****** H* F******
Authorizer Telephone 770-751-4240
Authorizer Title Manager-Compliance Codes And Standards
Authorizer Email Q**************@k***********.com
Narrative On 8/18/16, an operations employee discovered gasoline releasing into secondary containment from tank 15.The tank farm had experienced some flooding due to the massive flooding in the baton rouge area. Tank 15 was emptied and prepared for cleaning. Upon cleaning of the tank, the source of the release was identified as a crack through the sketch plate at the toe of the corner weld. The floor coating in this area was broken and the crack was apparent. The crack through the coating was approximately 2-in length. The installation of a new shell plate in 2013 induced deformation and additional bending stresses in the sketch plates that were installed in 1995. These additional stresses caused some surface cracking on the top and bottom sides of the sketch plate in the heat affected zone of the interior corner weld. The stresses on the plate fluctuated while in service and this repeated cycle compromised the internal coating in the area where the crack was present allowing a corrosive environment in the crack. These stressed areas were subjected to increased stresses due to the tank service and location. The baton rouge facility has a higher exposure risk to service stresses due to frequent rain and flooding events.

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