HL incident on 2016-08-03 — OH

Operator
Marathon Pipe Line Llc
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$412,690
Incident datetime
2016-08-03 15:24
Report number
Location
OH
Narrative
On august 1, a marathon pipe line contracted pilot observed bubbling in the lower san jacinto bay. The responsible party was unknown, the release was impacting water, and mpl made a courtesy report to the nrc (report #1155009) and to the texas railroad commission. Mpl continued to work with other operators and regulatory agencies in the area until august 3, when divers confirmed the release to be coming from mpl's pipeline. A second nrc report (#1155262) was made in order to claim responsibility for the release, however a volume estimate was not available at the time. A temporary repair clamp was successfully installed on august 5 and the release was stopped. A third nrc report (#1155462) was made in order to provide a volume. Mpl completed its investigation and determined that the failure of the pipeline was the result of ac induced corrosion on the pipe. At the time the pipeline was first laid, it was laid concurrently with an adjacent third-party 6" pipeline and was collocated with multiple hvac overhead power lines. The mpl pipeline and the third-party pipeline were tied together with bolted brackets which remained on the pipes as permanent appurtenances. The presence of brackets on the line appeared to have damaged the pipe coating and provided a low-resistance path for ac current discharge, resulting in localized corrosion concentrated in the bracketed area. The segment of the pipe containing the leak was cut out and permanently repaired by installing new pipe. Anode sleds were installed to mitigate future ac induced corrosion. 2/21/17: part d.6. Was updated with final costs. The time of shutdown in part a.14.A was revised slightly. 6/16/17 update: part a, questions 4 and 7: times were revised. Part c, question 3a: the nominal diameter of pipe was changed to 8 inches. Part g, question 2: the type of corrosion was updated from "other" to "stray current". To clarify, the stray current was alternating current (ac) induced and not relating to cathodic protection.
Detailed record list
Report Received Date
2016-08-31 00:00:00
Iyear
2016
Report Number
20160270
Supplemental Number
22425
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2016-08-01 09:10:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
4.87
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2016-08-03 15:24:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-08-03 08:36:00
Restart Datetime
2016-08-05 20:15:00
On Site Datetime
2016-08-03 09:30:00
Nrc Rpt Datetime
2016-08-01 11:28:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Mont Belvieu To Galveston Bay Refinery 8" Butane
Segment Name
Mont Belvieu Fm 1942 Junction - Gbr 8"
Onshore State Abbreviation
Tx
Onshore Postal Code
77571
Onshore City Name
La Porte
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
2281+02
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Other
Incident Area Details
Buried Under The Lower San Jacinto Bay
Depth Of Cover
48
Crossing
Yes
Water Crossing Ind
Yes
Water Type
Uncased
Water Name
Lower San Jacinto Bay
Water Depth
4
Water Subtype
Below Water, Pipe Buried Below Bottom (Not In Bored/drilled Crossing)
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.358
Pipe Smys
52000
Pipe Specification
Api 5lx
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
1979
Manufactured Year
1979
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
4.87
Rel Water Name
Lower San Jacinto Bay
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
133
Est Cost Prop Damage
412690
Est Cost Emergency
81683
Est Cost Environmental
0
Est Cost Other
0
Prpty
494506
Accident Psig
496
Mop Psig
1503
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
30395
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Stray Current Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1979
Shielding Evident
No
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2016
Close Interval Survey Year
2015
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2009
Ultrasonic Recent Year
2012
Geometry Recent Year
2012
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2008
Hydrtst Most Rcnt Pressure
1879
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T****** J* H******
Preparer Title
Hes Professional
Preparer Email
T********@m****************.com
Preparer Telephone
419-421-2121
Prepared Date
2017-06-16 00:00:00
Authorizer Name
R****** W* B*****
Authorizer Telephone
419-421-2121
Authorizer Title
Regulatory And Compliance Supervisor
Authorizer Email
R*******@m****************.com
Narrative
On august 1, a marathon pipe line contracted pilot observed bubbling in the lower san jacinto bay. The responsible party was unknown, the release was impacting water, and mpl made a courtesy report to the nrc (report #1155009) and to the texas railroad commission. Mpl continued to work with other operators and regulatory agencies in the area until august 3, when divers confirmed the release to be coming from mpl's pipeline. A second nrc report (#1155262) was made in order to claim responsibility for the release, however a volume estimate was not available at the time. A temporary repair clamp was successfully installed on august 5 and the release was stopped. A third nrc report (#1155462) was made in order to provide a volume. Mpl completed its investigation and determined that the failure of the pipeline was the result of ac induced corrosion on the pipe. At the time the pipeline was first laid, it was laid concurrently with an adjacent third-party 6" pipeline and was collocated with multiple hvac overhead power lines. The mpl pipeline and the third-party pipeline were tied together with bolted brackets which remained on the pipes as permanent appurtenances. The presence of brackets on the line appeared to have damaged the pipe coating and provided a low-resistance path for ac current discharge, resulting in localized corrosion concentrated in the bracketed area. The segment of the pipe containing the leak was cut out and permanently repaired by installing new pipe. Anode sleds were installed to mitigate future ac induced corrosion. 2/21/17: part d.6. Was updated with final costs. The time of shutdown in part a.14.A was revised slightly. 6/16/17 update: part a, questions 4 and 7: times were revised. Part c, question 3a: the nominal diameter of pipe was changed to 8 inches. Part g, question 2: the type of corrosion was updated from "other" to "stray current". To clarify, the stray current was alternating current (ac) induced and not relating to cathodic protection.
Report Received Date 2016-08-31 00:00:00
Iyear 2016
Report Number 20160270
Supplemental Number 22425
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2016-08-01 09:10:00
Location Latitude 29.69438 Google Maps OpenStreetMap
Location Longitude -95.024946 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 4.87
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2016-08-03 15:24:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-08-03 08:36:00
Restart Datetime 2016-08-05 20:15:00
On Site Datetime 2016-08-03 09:30:00
Nrc Rpt Datetime 2016-08-01 11:28:00
Nrc Rpt Num 1155262 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Mont Belvieu To Galveston Bay Refinery 8" Butane
Segment Name Mont Belvieu Fm 1942 Junction - Gbr 8"
Onshore State Abbreviation Tx
Onshore Postal Code 77571
Onshore City Name La Porte
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 2281+02
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Other
Incident Area Details Buried Under The Lower San Jacinto Bay
Depth Of Cover 48
Crossing Yes
Water Crossing Ind Yes
Water Type Uncased
Water Name Lower San Jacinto Bay
Water Depth 4
Water Subtype Below Water, Pipe Buried Below Bottom (Not In Bored/drilled Crossing)
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.358
Pipe Smys 52000
Pipe Specification Api 5lx
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 1979
Manufactured Year 1979
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 4.87
Rel Water Name Lower San Jacinto Bay
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 133
Est Cost Prop Damage 412690
Est Cost Emergency 81683
Est Cost Environmental 0
Est Cost Other 0
Prpty 494506
Accident Psig 496
Mop Psig 1503
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 30395
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Stray Current Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1979
Shielding Evident No
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2016
Close Interval Survey Year 2015
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2009
Ultrasonic Recent Year 2012
Geometry Recent Year 2012
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2008
Hydrtst Most Rcnt Pressure 1879
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T****** J* H******
Preparer Title Hes Professional
Preparer Email T********@m****************.com
Preparer Telephone 419-421-2121
Prepared Date 2017-06-16 00:00:00
Authorizer Name R****** W* B*****
Authorizer Telephone 419-421-2121
Authorizer Title Regulatory And Compliance Supervisor
Authorizer Email R*******@m****************.com
Narrative On august 1, a marathon pipe line contracted pilot observed bubbling in the lower san jacinto bay. The responsible party was unknown, the release was impacting water, and mpl made a courtesy report to the nrc (report #1155009) and to the texas railroad commission. Mpl continued to work with other operators and regulatory agencies in the area until august 3, when divers confirmed the release to be coming from mpl's pipeline. A second nrc report (#1155262) was made in order to claim responsibility for the release, however a volume estimate was not available at the time. A temporary repair clamp was successfully installed on august 5 and the release was stopped. A third nrc report (#1155462) was made in order to provide a volume. Mpl completed its investigation and determined that the failure of the pipeline was the result of ac induced corrosion on the pipe. At the time the pipeline was first laid, it was laid concurrently with an adjacent third-party 6" pipeline and was collocated with multiple hvac overhead power lines. The mpl pipeline and the third-party pipeline were tied together with bolted brackets which remained on the pipes as permanent appurtenances. The presence of brackets on the line appeared to have damaged the pipe coating and provided a low-resistance path for ac current discharge, resulting in localized corrosion concentrated in the bracketed area. The segment of the pipe containing the leak was cut out and permanently repaired by installing new pipe. Anode sleds were installed to mitigate future ac induced corrosion. 2/21/17: part d.6. Was updated with final costs. The time of shutdown in part a.14.A was revised slightly. 6/16/17 update: part a, questions 4 and 7: times were revised. Part c, question 3a: the nominal diameter of pipe was changed to 8 inches. Part g, question 2: the type of corrosion was updated from "other" to "stray current". To clarify, the stray current was alternating current (ac) induced and not relating to cathodic protection.

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