HL incident on 2016-08-01 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3,000
Incident datetime
2016-08-01 17:20
Report number
Location
OK
Narrative
A pinhole release occurred while welding the end weld of a type b sleeve during a rehabilitation dig. This line was shut down and isolated. Stopples were set and the failed pipe cut out and replaced with new, pre-tested pipe, and the line was subsequently returned to service. Approximately 400 cubic yards of impacted soil was land applied. This supplemental-final report was filed to list changes in costs in part d, and a changes requested by PHMSA accident coordinator.
Detailed record list
Report Received Date
2016-08-23 00:00:00
Iyear
2016
Report Number
20160261
Supplemental Number
22135
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Md 28 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2016-08-01 17:20:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
25
Intentional Release Bbls
9
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2016-08-01 17:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-08-01 17:20:00
Restart Datetime
2016-08-04 16:25:00
On Site Datetime
2016-08-01 17:20:00
Nrc Rpt Datetime
2016-08-01 19:30:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
West Leg Mainline Nh3
Segment Name
Line Id 501
Onshore State Abbreviation
Ks
Onshore Postal Code
66968
Onshore City Name
Not Within A Municipality
Onshore County Name
Washington
Designated Location
Milepost/valve Station
Designated Name
101
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.156
Pipe Smys
46000
Pipe Specification
Api 5lx-46
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Lonestar Steel
Pipe Coating Type
Cold Applied Tape
Installation Year
1968
Manufactured Year
1968
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
5600
Est Cost Gas Released
1500
Est Cost Prop Damage
3000
Est Cost Emergency
86872
Est Cost Environmental
0
Est Cost Other
0
Prpty
96972
Accident Psig
560
Mop Psig
1198
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
617760
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller was on the phone with the contractor working on the line discussing operations at the time that the event occurred, which was caused by contractor activities. The contractor immediately told the controller of the event and the controller immediately shut down and closed remotely operated valves to isolate the release area,
Employee Drug Test Ind
No
Contractor Drug Test Ind
Yes
Num Contractors Tested
2
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Pinhole Created During Maintenance Welding
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2017-03-02 00:00:00
Authorizer Name
S****** L******
Authorizer Telephone
918-574-7327
Authorizer Title
Ai Analyst
Authorizer Email
S**************@m*********.com
Narrative
A pinhole release occurred while welding the end weld of a type b sleeve during a rehabilitation dig. This line was shut down and isolated. Stopples were set and the failed pipe cut out and replaced with new, pre-tested pipe, and the line was subsequently returned to service. Approximately 400 cubic yards of impacted soil was land applied. This supplemental-final report was filed to list changes in costs in part d, and a changes requested by PHMSA accident coordinator.
Report Received Date 2016-08-23 00:00:00
Iyear 2016
Report Number 20160261
Supplemental Number 22135
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Md 28 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2016-08-01 17:20:00
Location Latitude 39.67171 Google Maps OpenStreetMap
Location Longitude -97.02436 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 25
Intentional Release Bbls 9
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2016-08-01 17:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-08-01 17:20:00
Restart Datetime 2016-08-04 16:25:00
On Site Datetime 2016-08-01 17:20:00
Nrc Rpt Datetime 2016-08-01 19:30:00
Nrc Rpt Num 1155070 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name West Leg Mainline Nh3
Segment Name Line Id 501
Onshore State Abbreviation Ks
Onshore Postal Code 66968
Onshore City Name Not Within A Municipality
Onshore County Name Washington
Designated Location Milepost/valve Station
Designated Name 101
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.156
Pipe Smys 46000
Pipe Specification Api 5lx-46
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Lonestar Steel
Pipe Coating Type Cold Applied Tape
Installation Year 1968
Manufactured Year 1968
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 5600
Est Cost Gas Released 1500
Est Cost Prop Damage 3000
Est Cost Emergency 86872
Est Cost Environmental 0
Est Cost Other 0
Prpty 96972
Accident Psig 560
Mop Psig 1198
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 617760
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller was on the phone with the contractor working on the line discussing operations at the time that the event occurred, which was caused by contractor activities. The contractor immediately told the controller of the event and the controller immediately shut down and closed remotely operated valves to isolate the release area,
Employee Drug Test Ind No
Contractor Drug Test Ind Yes
Num Contractors Tested 2
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Pinhole Created During Maintenance Welding
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2017-03-02 00:00:00
Authorizer Name S****** L******
Authorizer Telephone 918-574-7327
Authorizer Title Ai Analyst
Authorizer Email S**************@m*********.com
Narrative A pinhole release occurred while welding the end weld of a type b sleeve during a rehabilitation dig. This line was shut down and isolated. Stopples were set and the failed pipe cut out and replaced with new, pre-tested pipe, and the line was subsequently returned to service. Approximately 400 cubic yards of impacted soil was land applied. This supplemental-final report was filed to list changes in costs in part d, and a changes requested by PHMSA accident coordinator.

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