HL incident on 2016-07-25 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$760,000
Incident datetime
2016-07-25 07:45
Report number
Location
TX
Narrative
During a routine station inspection on 7/25/2016 operation personnel detected an odor of crude oil. Investigation revealed an approximate 50 barrel release of crude oil in the dike of tank 2691. The tank was isolated and emergency response personnel were notified. The oil was recovered via vacuum truck and the affected soil excavated for onsite remediation. The tank was removed from service, emptied and cleaned in preparation for an internal API 653 inspection. Subsequent to the API 653 internal inspection of the tank the cause of the release was determined to be internal corrosion of the tank floor. A business development review of this tank determined that repair costs will exceed future value to continued operation and as such the tank will remain out of service and will be scheduled for demolition at a future date.
Detailed record list
Report Received Date
2016-08-23 00:00:00
Iyear
2016
Report Number
20160259
Supplemental Number
22629
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2016-07-25 07:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
50
Recovered Bbls
40
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-07-25 07:45:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Isolated From Mainline.
On Site Datetime
2016-07-25 07:45:00
Nrc Rpt Datetime
2016-07-25 10:11:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Corsicana Station
Segment Name
Tank 2691
Onshore State Abbreviation
Tx
Onshore Postal Code
75110
Onshore City Name
Corsicana
Onshore County Name
Navarro
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Api Std Out Of Service Year
2016
Api Std In Service Year
2016
Installation Year
1952
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
395
Est Cost Prop Damage
760000
Est Cost Emergency
10000
Est Cost Environmental
3000
Est Cost Other
0
Prpty
773395
Accident Psig
25
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Api Std 653 Out-Of-Service Inspection Results
Int Other Loc Ind
Yes
Corrosion Location Details
Internal Surface Of Tank Floor
Corrosion Inhibitors
No
Corrosion Lining
Yes
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2017-09-11 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
During a routine station inspection on 7/25/2016 operation personnel detected an odor of crude oil. Investigation revealed an approximate 50 barrel release of crude oil in the dike of tank 2691. The tank was isolated and emergency response personnel were notified. The oil was recovered via vacuum truck and the affected soil excavated for onsite remediation. The tank was removed from service, emptied and cleaned in preparation for an internal API 653 inspection. Subsequent to the API 653 internal inspection of the tank the cause of the release was determined to be internal corrosion of the tank floor. A business development review of this tank determined that repair costs will exceed future value to continued operation and as such the tank will remain out of service and will be scheduled for demolition at a future date.
Report Received Date 2016-08-23 00:00:00
Iyear 2016
Report Number 20160259
Supplemental Number 22629
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2016-07-25 07:45:00
Location Latitude 32.06899 Google Maps OpenStreetMap
Location Longitude -96.47586 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 50
Recovered Bbls 40
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-07-25 07:45:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Isolated From Mainline.
On Site Datetime 2016-07-25 07:45:00
Nrc Rpt Datetime 2016-07-25 10:11:00
Nrc Rpt Num 1154363 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Corsicana Station
Segment Name Tank 2691
Onshore State Abbreviation Tx
Onshore Postal Code 75110
Onshore City Name Corsicana
Onshore County Name Navarro
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Api Std Out Of Service Year 2016
Api Std In Service Year 2016
Installation Year 1952
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 395
Est Cost Prop Damage 760000
Est Cost Emergency 10000
Est Cost Environmental 3000
Est Cost Other 0
Prpty 773395
Accident Psig 25
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Basis Ind Yes
Int Corrosion Basis Details Api Std 653 Out-Of-Service Inspection Results
Int Other Loc Ind Yes
Corrosion Location Details Internal Surface Of Tank Floor
Corrosion Inhibitors No
Corrosion Lining Yes
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2017-09-11 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative During a routine station inspection on 7/25/2016 operation personnel detected an odor of crude oil. Investigation revealed an approximate 50 barrel release of crude oil in the dike of tank 2691. The tank was isolated and emergency response personnel were notified. The oil was recovered via vacuum truck and the affected soil excavated for onsite remediation. The tank was removed from service, emptied and cleaned in preparation for an internal API 653 inspection. Subsequent to the API 653 internal inspection of the tank the cause of the release was determined to be internal corrosion of the tank floor. A business development review of this tank determined that repair costs will exceed future value to continued operation and as such the tank will remain out of service and will be scheduled for demolition at a future date.

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