HL incident on 2016-06-25 — KS

Operator
Nustar Pipeline Operating Partnership L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$22,739
Incident datetime
2016-06-25 09:27
Report number
Location
KS
Narrative
Nustar pipeline control center was notified of visible vapors above the ground near valve site 5-10 in marion county, missouri. Nustar employee arrived on site and confirmed leak. Work crew arrived on site, excavated and found buried stopple tee leaking from side seam weld. Plans were then made to weld on additional stopple tees to allow from removal of failed existing stopple tee. Estimated release volume is 10 barrels or less. Line segment was immediately shut down and isolated. All appropriate internal notifications made. External regulatory notification to nrc was made. 190 cubic feet of soil was removed and taken to the nustar center station location to be land farmed. This stopple tee was installed by a contactor in 2000. Currently our welders are nustar employees who are trained and skilled in detecting similar issues that would lead to weld failure.
Detailed record list
Report Received Date
2016-07-28 00:00:00
Iyear
2016
Report Number
20160236
Supplemental Number
22288
Report Type
Supplemental Final
Operator Id
Name
Nustar Pipeline Operating Partnership L.p.
Operator Street Address
7340 W. 21st Street N, Suite 200
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67205
Local Datetime
2016-06-25 09:27:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
10
Intentional Release Bbls
3.7
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2016-06-25 09:27:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-06-25 09:44:00
Restart Datetime
2016-06-29 12:30:00
On Site Datetime
2016-06-25 11:30:00
Nrc Rpt Datetime
2016-06-25 11:25:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Ammonia West Leg
Segment Name
Center Station - 8in To Canton Station
Onshore State Abbreviation
Mo
Onshore Postal Code
63461
Onshore City Name
Palmyra
Onshore County Name
Marion
Designated Location
Milepost/valve Station
Designated Name
Valve 5-10
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Other
Weld Details
Stopple Side Seam
Installation Year
2000
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
4000
Est Cost Gas Released
550
Est Cost Prop Damage
22739
Est Cost Emergency
500
Est Cost Environmental
4810
Est Cost Other
0
Prpty
32599
Accident Psig
1109
Mop Psig
1340
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
199056
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Incomplete Penetration Crating A Poor Weld
Additional Crack Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2014
Geometry Recent Year
2014
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K*** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
K*********@n***********.com
Preparer Telephone
316-721-7053
Preparer Fax
210-918-7051
Prepared Date
2017-04-20 00:00:00
Authorizer Name
B*** F******
Authorizer Telephone
319-721-7066
Authorizer Title
General Manager Ce Region
Authorizer Email
B***********@n***********.com
Narrative
Nustar pipeline control center was notified of visible vapors above the ground near valve site 5-10 in marion county, missouri. Nustar employee arrived on site and confirmed leak. Work crew arrived on site, excavated and found buried stopple tee leaking from side seam weld. Plans were then made to weld on additional stopple tees to allow from removal of failed existing stopple tee. Estimated release volume is 10 barrels or less. Line segment was immediately shut down and isolated. All appropriate internal notifications made. External regulatory notification to nrc was made. 190 cubic feet of soil was removed and taken to the nustar center station location to be land farmed. This stopple tee was installed by a contactor in 2000. Currently our welders are nustar employees who are trained and skilled in detecting similar issues that would lead to weld failure.
Report Received Date 2016-07-28 00:00:00
Iyear 2016
Report Number 20160236
Supplemental Number 22288
Report Type Supplemental Final
Operator Id 10012 PHMSA Enforcement
Name Nustar Pipeline Operating Partnership L.p.
Operator Street Address 7340 W. 21st Street N, Suite 200
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67205
Local Datetime 2016-06-25 09:27:00
Location Latitude 39.772846 Google Maps OpenStreetMap
Location Longitude -91.565859 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 10
Intentional Release Bbls 3.7
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2016-06-25 09:27:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-06-25 09:44:00
Restart Datetime 2016-06-29 12:30:00
On Site Datetime 2016-06-25 11:30:00
Nrc Rpt Datetime 2016-06-25 11:25:00
Nrc Rpt Num 1151595 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Ammonia West Leg
Segment Name Center Station - 8in To Canton Station
Onshore State Abbreviation Mo
Onshore Postal Code 63461
Onshore City Name Palmyra
Onshore County Name Marion
Designated Location Milepost/valve Station
Designated Name Valve 5-10
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Weld Subtype Other
Weld Details Stopple Side Seam
Installation Year 2000
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 4000
Est Cost Gas Released 550
Est Cost Prop Damage 22739
Est Cost Emergency 500
Est Cost Environmental 4810
Est Cost Other 0
Prpty 32599
Accident Psig 1109
Mop Psig 1340
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 199056
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Incomplete Penetration Crating A Poor Weld
Additional Crack Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2014
Geometry Recent Year 2014
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K*** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email K*********@n***********.com
Preparer Telephone 316-721-7053
Preparer Fax 210-918-7051
Prepared Date 2017-04-20 00:00:00
Authorizer Name B*** F******
Authorizer Telephone 319-721-7066
Authorizer Title General Manager Ce Region
Authorizer Email B***********@n***********.com
Narrative Nustar pipeline control center was notified of visible vapors above the ground near valve site 5-10 in marion county, missouri. Nustar employee arrived on site and confirmed leak. Work crew arrived on site, excavated and found buried stopple tee leaking from side seam weld. Plans were then made to weld on additional stopple tees to allow from removal of failed existing stopple tee. Estimated release volume is 10 barrels or less. Line segment was immediately shut down and isolated. All appropriate internal notifications made. External regulatory notification to nrc was made. 190 cubic feet of soil was removed and taken to the nustar center station location to be land farmed. This stopple tee was installed by a contactor in 2000. Currently our welders are nustar employees who are trained and skilled in detecting similar issues that would lead to weld failure.

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