HL incident on 2016-05-25 — KS

Operator
Nustar Pipeline Operating Partnership L.p.
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$150
Incident datetime
2016-05-25 19:40
Report number
Location
KS
Narrative
On 5-25-16 at approx. 7:40 pm a landowner called a nustar maintenance technician to report a release from a flange at shickley junction on the line 2 - geneva to columbus. The maintenance technician notified regional management immediately and had the pipeline shut down and the pressure removed from the pipeline. Nustar personnel arrived at shickley junction where it was determined that one of the gaskets on a 6" 600# flanged valve had failed. It was estimated that 15 gallons of diesel fuel had been released. The stained soil was put onto plastic, covered with plastic, and transported to and disposed of at an authorized landfill. The associated valve with the failed gasket was replaced. *update 9/21-16* - ten (10) tons of soil was removed from the site and disposed of at lexington solid waste agency landfill in lexington, ne. The actual cause of release came from a spiral wound gasket that became hooked on a gauge plate pig causing the gasket to partially unwind. The new style gasket has an inner ring that will prevent this from happening again.
Detailed record list
Report Received Date
2016-07-20 00:00:00
Iyear
2016
Report Number
20160229
Supplemental Number
21720
Report Type
Supplemental Final
Operator Id
Name
Nustar Pipeline Operating Partnership L.p.
Operator Street Address
7340 W. 21st Street N, Suite 200
Operator City Name
Wichita
Operator State Abbreviation
KS
Operator Postal Code
67205
Local Datetime
2016-05-25 19:40:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.36
Recovered Bbls
0.36
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2016-05-25 19:40:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-05-25 19:50:00
Restart Datetime
2016-05-26 15:19:00
On Site Datetime
2016-05-25 20:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Shickley Block Valve Site
Segment Name
Geneva To Columbus
Onshore State Abbreviation
Ne
Onshore Postal Code
68436
Onshore City Name
Shickley
Onshore County Name
Fillmore
Designated Location
Milepost/valve Station
Designated Name
547+19
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Flange Assembly
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
45
Est Cost Prop Damage
150
Est Cost Emergency
2000
Est Cost Environmental
1500
Est Cost Other
0
Prpty
3695
Accident Psig
790
Mop Psig
960
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
20
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Gasket
Additional Defect Ind
Yes
Preparer Name
D***** J T******
Preparer Title
Director - Hse
Preparer Email
D**********@n***********.com
Preparer Telephone
316-721-7056
Preparer Fax
316-773-9001
Prepared Date
2016-09-21 00:00:00
Authorizer Name
B*** F******
Authorizer Telephone
316-721-7066
Authorizer Title
General Manager
Authorizer Email
B***********@n***********.com
Narrative
On 5-25-16 at approx. 7:40 pm a landowner called a nustar maintenance technician to report a release from a flange at shickley junction on the line 2 - geneva to columbus. The maintenance technician notified regional management immediately and had the pipeline shut down and the pressure removed from the pipeline. Nustar personnel arrived at shickley junction where it was determined that one of the gaskets on a 6" 600# flanged valve had failed. It was estimated that 15 gallons of diesel fuel had been released. The stained soil was put onto plastic, covered with plastic, and transported to and disposed of at an authorized landfill. The associated valve with the failed gasket was replaced. *update 9/21-16* - ten (10) tons of soil was removed from the site and disposed of at lexington solid waste agency landfill in lexington, ne. The actual cause of release came from a spiral wound gasket that became hooked on a gauge plate pig causing the gasket to partially unwind. The new style gasket has an inner ring that will prevent this from happening again.
Report Received Date 2016-07-20 00:00:00
Iyear 2016
Report Number 20160229
Supplemental Number 21720
Report Type Supplemental Final
Operator Id 10012 PHMSA Enforcement
Name Nustar Pipeline Operating Partnership L.p.
Operator Street Address 7340 W. 21st Street N, Suite 200
Operator City Name Wichita
Operator State Abbreviation KS
Operator Postal Code 67205
Local Datetime 2016-05-25 19:40:00
Location Latitude 40.480804 Google Maps OpenStreetMap
Location Longitude -97.765209 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.36
Recovered Bbls 0.36
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2016-05-25 19:40:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-05-25 19:50:00
Restart Datetime 2016-05-26 15:19:00
On Site Datetime 2016-05-25 20:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Shickley Block Valve Site
Segment Name Geneva To Columbus
Onshore State Abbreviation Ne
Onshore Postal Code 68436
Onshore City Name Shickley
Onshore County Name Fillmore
Designated Location Milepost/valve Station
Designated Name 547+19
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Flange Assembly
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 45
Est Cost Prop Damage 150
Est Cost Emergency 2000
Est Cost Environmental 1500
Est Cost Other 0
Prpty 3695
Accident Psig 790
Mop Psig 960
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 20
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Gasket
Additional Defect Ind Yes
Preparer Name D***** J T******
Preparer Title Director - Hse
Preparer Email D**********@n***********.com
Preparer Telephone 316-721-7056
Preparer Fax 316-773-9001
Prepared Date 2016-09-21 00:00:00
Authorizer Name B*** F******
Authorizer Telephone 316-721-7066
Authorizer Title General Manager
Authorizer Email B***********@n***********.com
Narrative On 5-25-16 at approx. 7:40 pm a landowner called a nustar maintenance technician to report a release from a flange at shickley junction on the line 2 - geneva to columbus. The maintenance technician notified regional management immediately and had the pipeline shut down and the pressure removed from the pipeline. Nustar personnel arrived at shickley junction where it was determined that one of the gaskets on a 6" 600# flanged valve had failed. It was estimated that 15 gallons of diesel fuel had been released. The stained soil was put onto plastic, covered with plastic, and transported to and disposed of at an authorized landfill. The associated valve with the failed gasket was replaced. *update 9/21-16* - ten (10) tons of soil was removed from the site and disposed of at lexington solid waste agency landfill in lexington, ne. The actual cause of release came from a spiral wound gasket that became hooked on a gauge plate pig causing the gasket to partially unwind. The new style gasket has an inner ring that will prevent this from happening again.

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