HL incident on 2016-05-10 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$80,000
Incident datetime
2016-05-10 11:00
Report number
Location
OK
Narrative
A third party inspector working for another pipeline operator noticed a smell of ammonia while working near the magellan ammonia pipeline right of way. He called magellan's operations control center who promptly shut down the line and dispatched local magellan personnel to investigate. Subsequent excavation of the site revealed a leak which was repaired by removing the defective pipe and installing new, pre-tested pipe, and the line was returned to service. The pipe specimen containing the defect was sent to a laboratory for metallurgical analysis which determined the release was the result of a pinhole in external selective seam weld corrosion. The volume of product listed as released in recovered in part a, 9 and 11 is based on the concentration of anhydrous ammonia identified in the excavated soil and volume of soil removed. Approximately 450cubic yards of impacted soil have been remediated to date. Note, the instructions in the most recently issued PHMSA hazardous liquids reporting instructions, page 5 of 13 provides: in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: 1. When the accident response consists only of long-term remediation and/or monitoring which is being conducted under the auspices of an authorized governmental agency. 2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty. Based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of items number 1 and number 2 above. Recovery, which is expected to continue through 2018, has been accepted under the auspices of the kansas department of health and environment (kdhe) voluntary cleanup program which oversees remediation programs of the type represented in this report.
Detailed record list
Report Received Date
2016-06-06 00:00:00
Iyear
2016
Report Number
20160174
Supplemental Number
22031
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2016-05-10 11:00:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
37.5
Intentional Release Bbls
0
Recovered Bbls
37.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2016-05-10 11:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-05-10 11:00:00
Restart Datetime
2016-05-13 19:05:00
On Site Datetime
2016-05-10 11:00:00
Nrc Rpt Datetime
2016-05-10 12:30:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Mp 178 - Conway Nh3
Segment Name
Line Number 499
Onshore State Abbreviation
Ks
Onshore Postal Code
67124
Onshore City Name
Not Within A Municipality
Onshore County Name
Pratt
Designated Location
Milepost/valve Station
Designated Name
210.06
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
6
Pipe Wall Thickness
0.156
Pipe Smys
46000
Pipe Specification
Api 5l X-46
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Lone Star
Pipe Coating Type
Cold Applied Tape
Installation Year
1968
Manufactured Year
1968
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
250
Est Cost Gas Released
2016
Est Cost Prop Damage
80000
Est Cost Emergency
103869
Est Cost Environmental
178316
Est Cost Other
10000
Est Cost Other Details
Metallurgical Analysis & Associated Freight Cost
Prpty
374451
Accident Psig
404
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
128319
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
There was no data device or system identification of the event available to operations control. The magnitude of the release was below detection thresholds.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Other
Visual Exam Details
Selective Seam Corrosion
Selective Seam Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1968
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Cp Annual Survey Year
2016
Prior Damage
No
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2016
Geometry Recent Year
2016
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
1975
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S****** L******
Preparer Title
Asset Integrity Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7377
Prepared Date
2017-01-23 00:00:00
Authorizer Name
S****** L******
Authorizer Telephone
918-574-7327
Authorizer Title
Asset Integrity Analyst
Authorizer Email
S**************@m*********.com
Narrative
A third party inspector working for another pipeline operator noticed a smell of ammonia while working near the magellan ammonia pipeline right of way. He called magellan's operations control center who promptly shut down the line and dispatched local magellan personnel to investigate. Subsequent excavation of the site revealed a leak which was repaired by removing the defective pipe and installing new, pre-tested pipe, and the line was returned to service. The pipe specimen containing the defect was sent to a laboratory for metallurgical analysis which determined the release was the result of a pinhole in external selective seam weld corrosion. The volume of product listed as released in recovered in part a, 9 and 11 is based on the concentration of anhydrous ammonia identified in the excavated soil and volume of soil removed. Approximately 450cubic yards of impacted soil have been remediated to date. Note, the instructions in the most recently issued PHMSA hazardous liquids reporting instructions, page 5 of 13 provides: in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: 1. When the accident response consists only of long-term remediation and/or monitoring which is being conducted under the auspices of an authorized governmental agency. 2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty. Based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of items number 1 and number 2 above. Recovery, which is expected to continue through 2018, has been accepted under the auspices of the kansas department of health and environment (kdhe) voluntary cleanup program which oversees remediation programs of the type represented in this report.
Report Received Date 2016-06-06 00:00:00
Iyear 2016
Report Number 20160174
Supplemental Number 22031
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2016-05-10 11:00:00
Location Latitude 37.64292 Google Maps OpenStreetMap
Location Longitude -98.84963 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 37.5
Intentional Release Bbls 0
Recovered Bbls 37.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2016-05-10 11:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-05-10 11:00:00
Restart Datetime 2016-05-13 19:05:00
On Site Datetime 2016-05-10 11:00:00
Nrc Rpt Datetime 2016-05-10 12:30:00
Nrc Rpt Num 1147383 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Mp 178 - Conway Nh3
Segment Name Line Number 499
Onshore State Abbreviation Ks
Onshore Postal Code 67124
Onshore City Name Not Within A Municipality
Onshore County Name Pratt
Designated Location Milepost/valve Station
Designated Name 210.06
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 6
Pipe Wall Thickness 0.156
Pipe Smys 46000
Pipe Specification Api 5l X-46
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Lone Star
Pipe Coating Type Cold Applied Tape
Installation Year 1968
Manufactured Year 1968
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 250
Est Cost Gas Released 2016
Est Cost Prop Damage 80000
Est Cost Emergency 103869
Est Cost Environmental 178316
Est Cost Other 10000
Est Cost Other Details Metallurgical Analysis & Associated Freight Cost
Prpty 374451
Accident Psig 404
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 128319
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details There was no data device or system identification of the event available to operations control. The magnitude of the release was below detection thresholds.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Other
Visual Exam Details Selective Seam Corrosion
Selective Seam Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1968
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Cp Annual Survey Year 2016
Prior Damage No
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2016
Geometry Recent Year 2016
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 1975
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S****** L******
Preparer Title Asset Integrity Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7377
Prepared Date 2017-01-23 00:00:00
Authorizer Name S****** L******
Authorizer Telephone 918-574-7327
Authorizer Title Asset Integrity Analyst
Authorizer Email S**************@m*********.com
Narrative A third party inspector working for another pipeline operator noticed a smell of ammonia while working near the magellan ammonia pipeline right of way. He called magellan's operations control center who promptly shut down the line and dispatched local magellan personnel to investigate. Subsequent excavation of the site revealed a leak which was repaired by removing the defective pipe and installing new, pre-tested pipe, and the line was returned to service. The pipe specimen containing the defect was sent to a laboratory for metallurgical analysis which determined the release was the result of a pinhole in external selective seam weld corrosion. The volume of product listed as released in recovered in part a, 9 and 11 is based on the concentration of anhydrous ammonia identified in the excavated soil and volume of soil removed. Approximately 450cubic yards of impacted soil have been remediated to date. Note, the instructions in the most recently issued PHMSA hazardous liquids reporting instructions, page 5 of 13 provides: in cases where an accident results in long-term remediation, an operator may cease filing supplemental reports in the following situations and, instead, file a final report even when additional remediation costs and recovery of released commodity are still occurring: 1. When the accident response consists only of long-term remediation and/or monitoring which is being conducted under the auspices of an authorized governmental agency. 2. When the estimated final costs and volume of commodity recovered can be predicted with a reasonable degree of certainty. Based on that guidance, this supplemental-final report contains estimates in part a, #11 of the total volume of product expected to be ultimately recovered, along with anticipated total costs in part d, #8, in compliance with the provisions of items number 1 and number 2 above. Recovery, which is expected to continue through 2018, has been accepted under the auspices of the kansas department of health and environment (kdhe) voluntary cleanup program which oversees remediation programs of the type represented in this report.

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