HL incident on 2016-05-04 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3,300
Incident datetime
2016-05-04 14:00
Report number
Location
OK
Narrative
A gasket failed on a low pressure strainer on the #3 north manifold in the magellan west tulsa pump station and terminal facility. The strainer was upstream of the main line pump on the low pressure manifold. The strainer was removed and a spool of pre-tested piping was installed in its place. The failed gasket and strainer were sent to a laboratory for failure analysis which determined the strainer top closer and strainer flange exhibit a warped topography. The report concluded that the cap was likely removed and reinstalled in a different orientation resulting in the creation of non-uniform gaps around the top closer and strainer flange mating surfaces. Consequently the gasket failed at the locations of maximum gaps between the cap and the flange. This was not an installation failure has the warped topography was unknown prior to performing the failure analysis and no specific orientation is required of the strainer top closer. The release volume has been revised from 50 barrels to 36.5 barrels with 31.5 barrels recovered. Due to the piping configuration in the area, the soil could not safely be remediated further. Samples of the remaining soil were with oklahoma corporation commission cleanup standards. As a final remediation step, the area was treated with a microbial hydrocarbon remediation product. Approximately 150 cubic yards of impacted soil was mitigated in the remediation effort. Supplemental updates: part a estimated volume release and estimated volume recovered, part c leak type -seal or packing and part h narrative
Detailed record list
Report Received Date
2016-05-31 00:00:00
Iyear
2016
Report Number
20160162
Supplemental Number
22418
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2016-05-04 14:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
36.5
Recovered Bbls
31.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Operator Employee
Incident Identified Datetime
2016-05-04 14:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-05-04 14:00:00
Restart Datetime
2016-05-05 19:45:00
On Site Datetime
2016-05-04 14:00:00
Nrc Rpt Datetime
2016-05-04 15:30:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
West Tulsa Terminal
Segment Name
Terminal No. 295
Onshore State Abbreviation
Ok
Onshore Postal Code
74107
Onshore City Name
Tulsa
Onshore County Name
Tulsa
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Gasket On Strainer
Installation Year
2012
Material Involved
Material Other Than Carbon Steel
Material Details
Gasket Material
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
2226
Est Cost Prop Damage
3300
Est Cost Emergency
35500
Est Cost Environmental
58000
Est Cost Other
5000
Est Cost Other Details
Engineering Analysis Of Failed Components
Prpty
104026
Accident Psig
204
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Gasket
Eq Additional Other Ind
Yes
Eq Additional Other Details
Warpage Of The Strainer Top Closure
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2017-06-16 00:00:00
Authorizer Name
S****** L******
Authorizer Telephone
918-574-7327
Authorizer Title
Ai Analyst
Authorizer Email
S**************@m*********.com
Narrative
A gasket failed on a low pressure strainer on the #3 north manifold in the magellan west tulsa pump station and terminal facility. The strainer was upstream of the main line pump on the low pressure manifold. The strainer was removed and a spool of pre-tested piping was installed in its place. The failed gasket and strainer were sent to a laboratory for failure analysis which determined the strainer top closer and strainer flange exhibit a warped topography. The report concluded that the cap was likely removed and reinstalled in a different orientation resulting in the creation of non-uniform gaps around the top closer and strainer flange mating surfaces. Consequently the gasket failed at the locations of maximum gaps between the cap and the flange. This was not an installation failure has the warped topography was unknown prior to performing the failure analysis and no specific orientation is required of the strainer top closer. The release volume has been revised from 50 barrels to 36.5 barrels with 31.5 barrels recovered. Due to the piping configuration in the area, the soil could not safely be remediated further. Samples of the remaining soil were with oklahoma corporation commission cleanup standards. As a final remediation step, the area was treated with a microbial hydrocarbon remediation product. Approximately 150 cubic yards of impacted soil was mitigated in the remediation effort. Supplemental updates: part a estimated volume release and estimated volume recovered, part c leak type -seal or packing and part h narrative
Report Received Date 2016-05-31 00:00:00
Iyear 2016
Report Number 20160162
Supplemental Number 22418
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2016-05-04 14:00:00
Location Latitude 36.13218 Google Maps OpenStreetMap
Location Longitude -96.0299 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 36.5
Recovered Bbls 31.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Operator Employee
Incident Identified Datetime 2016-05-04 14:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-05-04 14:00:00
Restart Datetime 2016-05-05 19:45:00
On Site Datetime 2016-05-04 14:00:00
Nrc Rpt Datetime 2016-05-04 15:30:00
Nrc Rpt Num 1146955 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name West Tulsa Terminal
Segment Name Terminal No. 295
Onshore State Abbreviation Ok
Onshore Postal Code 74107
Onshore City Name Tulsa
Onshore County Name Tulsa
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Gasket On Strainer
Installation Year 2012
Material Involved Material Other Than Carbon Steel
Material Details Gasket Material
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 2226
Est Cost Prop Damage 3300
Est Cost Emergency 35500
Est Cost Environmental 58000
Est Cost Other 5000
Est Cost Other Details Engineering Analysis Of Failed Components
Prpty 104026
Accident Psig 204
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Gasket
Eq Additional Other Ind Yes
Eq Additional Other Details Warpage Of The Strainer Top Closure
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2017-06-16 00:00:00
Authorizer Name S****** L******
Authorizer Telephone 918-574-7327
Authorizer Title Ai Analyst
Authorizer Email S**************@m*********.com
Narrative A gasket failed on a low pressure strainer on the #3 north manifold in the magellan west tulsa pump station and terminal facility. The strainer was upstream of the main line pump on the low pressure manifold. The strainer was removed and a spool of pre-tested piping was installed in its place. The failed gasket and strainer were sent to a laboratory for failure analysis which determined the strainer top closer and strainer flange exhibit a warped topography. The report concluded that the cap was likely removed and reinstalled in a different orientation resulting in the creation of non-uniform gaps around the top closer and strainer flange mating surfaces. Consequently the gasket failed at the locations of maximum gaps between the cap and the flange. This was not an installation failure has the warped topography was unknown prior to performing the failure analysis and no specific orientation is required of the strainer top closer. The release volume has been revised from 50 barrels to 36.5 barrels with 31.5 barrels recovered. Due to the piping configuration in the area, the soil could not safely be remediated further. Samples of the remaining soil were with oklahoma corporation commission cleanup standards. As a final remediation step, the area was treated with a microbial hydrocarbon remediation product. Approximately 150 cubic yards of impacted soil was mitigated in the remediation effort. Supplemental updates: part a estimated volume release and estimated volume recovered, part c leak type -seal or packing and part h narrative

All rights reserved. Copyright © by ClearPHMSA