HL incident on 2016-05-13 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50,000
Incident datetime
2016-05-13 12:15
Report number
Location
TX
Narrative
Tk 108 mixer failed at the thrust bearing causing a seal leak. Secondary seal set to insure leakage stopped. Normal operation was allowed to resume until a replacement mixer is available and tank volume pumped out below the mixer flange. Mixer to be replaced with replacement. Inspection of the mixer will follow. Mixer replaced week of july 25th. No additional information found following the replacement of the mixer. The commodity side of the mixer inside of the tank was in good condition. Vibration identified allowing the shaft to move axially. The thrust bearing failed causing the seal leak to the tank dike area.
Detailed record list
Report Received Date
2016-05-25 00:00:00
Iyear
2016
Report Number
20160159
Supplemental Number
21572
Report Type
Supplemental Final
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
150 North Dairy Ashford Road Wck Bldg. A
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2016-05-13 12:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
5.8
Recovered Bbls
5.8
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-05-13 12:15:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Mixer Sealed
On Site Datetime
2016-05-13 12:15:00
Nrc Rpt Datetime
2016-05-13 13:03:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Acadian Tank Farm
Segment Name
Acadian Tank Farm
Onshore State Abbreviation
La
Onshore Postal Code
70086
Onshore City Name
St. James
Onshore County Name
St. James
Designated Location
Milepost/valve Station
Designated Name
Tank Farm
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2011
Material Involved
Material Other Than Carbon Steel
Material Details
Bearing / Seal
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
50000
Est Cost Emergency
10000
Est Cost Environmental
0
Est Cost Other
0
Prpty
60000
Accident Psig
0.25
Mop Psig
10
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The control center did not receive any alarm. The tank thruputs and tank idle deviation worked as expected but are not able to detect this small volume from a tank.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Additional Vibration Ind
Yes
Preparer Name
R****** K*****
Preparer Title
Regulatory Specialist
Preparer Email
R*************@s****.com
Preparer Telephone
713 241 1064
Prepared Date
2016-08-04 00:00:00
Authorizer Name
D****** P****
Authorizer Telephone
713 241 2035
Authorizer Title
Operation Support And Integrity Manager
Authorizer Email
D************@s****.com
Narrative
Tk 108 mixer failed at the thrust bearing causing a seal leak. Secondary seal set to insure leakage stopped. Normal operation was allowed to resume until a replacement mixer is available and tank volume pumped out below the mixer flange. Mixer to be replaced with replacement. Inspection of the mixer will follow. Mixer replaced week of july 25th. No additional information found following the replacement of the mixer. The commodity side of the mixer inside of the tank was in good condition. Vibration identified allowing the shaft to move axially. The thrust bearing failed causing the seal leak to the tank dike area.
Report Received Date 2016-05-25 00:00:00
Iyear 2016
Report Number 20160159
Supplemental Number 21572
Report Type Supplemental Final
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 150 North Dairy Ashford Road Wck Bldg. A
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2016-05-13 12:15:00
Location Latitude 30.0166509 Google Maps OpenStreetMap
Location Longitude -90.844778 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 5.8
Recovered Bbls 5.8
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-05-13 12:15:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Mixer Sealed
On Site Datetime 2016-05-13 12:15:00
Nrc Rpt Datetime 2016-05-13 13:03:00
Nrc Rpt Num 1147687 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Acadian Tank Farm
Segment Name Acadian Tank Farm
Onshore State Abbreviation La
Onshore Postal Code 70086
Onshore City Name St. James
Onshore County Name St. James
Designated Location Milepost/valve Station
Designated Name Tank Farm
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2011
Material Involved Material Other Than Carbon Steel
Material Details Bearing / Seal
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 50000
Est Cost Emergency 10000
Est Cost Environmental 0
Est Cost Other 0
Prpty 60000
Accident Psig 0.25
Mop Psig 10
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The control center did not receive any alarm. The tank thruputs and tank idle deviation worked as expected but are not able to detect this small volume from a tank.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Additional Vibration Ind Yes
Preparer Name R****** K*****
Preparer Title Regulatory Specialist
Preparer Email R*************@s****.com
Preparer Telephone 713 241 1064
Prepared Date 2016-08-04 00:00:00
Authorizer Name D****** P****
Authorizer Telephone 713 241 2035
Authorizer Title Operation Support And Integrity Manager
Authorizer Email D************@s****.com
Narrative Tk 108 mixer failed at the thrust bearing causing a seal leak. Secondary seal set to insure leakage stopped. Normal operation was allowed to resume until a replacement mixer is available and tank volume pumped out below the mixer flange. Mixer to be replaced with replacement. Inspection of the mixer will follow. Mixer replaced week of july 25th. No additional information found following the replacement of the mixer. The commodity side of the mixer inside of the tank was in good condition. Vibration identified allowing the shaft to move axially. The thrust bearing failed causing the seal leak to the tank dike area.

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