HL incident on 2016-04-21 — OK

Operator
Medallion Operating Company, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,000
Incident datetime
2016-04-21 06:30
Report number
Location
OK
Narrative
Incident description the incident occurred at medallion's howard facility. The facility contains a 10' crude oil trunk line and pipeline pumps as well as a breakout tank and tank truck loading operations. At the time of the incident, the pipeline and tank truck loading operations were in-service and construction was on-going on the remaining portions of the facility. On april 21, 2016 at approximately 0630 a construction operator arriving at the howard facility discovered a 1' nipple on the discharge line from a temporary facility pump was leaking and spraying crude oil into the air. The construction operator immediately notified a medallion operator and began to shut down the facility to stop the release of crude oil. Once the pump was shut down and the release stopped a call was made to medallion's regulatory and compliance manager at 0725 on april 21, 2016. The temporary pump is being used until the mainline pumps are commissioned. The commissioning is expected before june 1, 2016. The temporary pump is equipped with pressure switches for high pressure and low pressure shut down if the suction or discharge move beyond the desired operating pressure. After the initial response to stop the release, medallion identified the source of the release to be a crack in the threads of a 1' nipple. An investigation determined that the nipple that failed had cracked due to vibration on the line resulting in a mist oil being sprayed into the air and releasing a total 40 bbls of oil onto the ground, impacting approximately 4000 cubic feet of soil. Since the nipple did not fail completely the line maintained pressure and prevented the low pressure shut down from shutting down the pump before the first person arrived on location and discovered the release. The facility remained in operation during initial response and clean-up activities. The pump affected by the cracked nipple was removed from service temporarily until the broken nipple along with all other nipples associated with the pump were replaced and the pump was put back in service around 1800 on april 21, 2016. Medallion began remediation activities to remove the released crude oil and identify the extent of the release. Most of the crude oil release remained on medallion's site; however, approximately three acres of crop land adjacent to the site was impacted by a mist of product that was sprayed in the air. There were no crops planted at the time and only the soil was impacted. Due to rain activity the previous day the released crude oil mixed with standing water. Crews worked to clean equipment with steam power washers and collect the free standing water and crude oil with vacuum trucks. Approximately 85 barrels of crude oil, water and soiled were removed by the vacuum truck. Additionally, a backhoe was used to scrape up affected soil placed it onto a plastic liner that had been bermed to prevent runoff. Notification timeline (all notices were made on april 21, 2016. Texas railroad commission-pipeline safety austin, tx was notified at 0821. Incident number 1341 national response center was notified at 0829. Incident number 1145820 texas railroad commission-oil&gas, midland, tx was notified at 0847. Incident number 34912. Supplemental information: remediation of the affected soil was completed june 1, 2016 as samples collected may 27, 2016 indicated contaminant concentrations below texas railroad commission requirements. Additionally, all 1" schedule 40 nipples serving in the same function as the nipple that failed at the facility where identified and replaced with new schedule 160 nipples.
Detailed record list
Report Received Date
2016-05-20 00:00:00
Iyear
2016
Report Number
20160155
Supplemental Number
21524
Report Type
Supplemental Final
Operator Id
Name
Medallion Operating Company, Llc
Operator Street Address
100 W Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2016-04-21 06:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
40
Recovered Bbls
40
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2016-04-21 06:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Affected Pump Was Isolated And Shut Down
On Site Datetime
2016-04-21 06:30:00
Nrc Rpt Datetime
2016-04-21 08:29:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Howard Facility
Segment Name
Howns-1000
Onshore State Abbreviation
Tx
Onshore Postal Code
79720
Onshore City Name
Not Within A Municipality
Onshore County Name
Howard
Designated Location
Milepost/valve Station
Designated Name
Milepost 23
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2016
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
5000
Est Cost Gas Released
1800
Est Cost Prop Damage
1000
Est Cost Emergency
6500
Est Cost Environmental
5500
Est Cost Other
0
Prpty
19800
Accident Psig
600
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Preparer Name
T*** B*****
Preparer Title
Regulatory - Compliance Manager
Preparer Email
T******@m*****************.com
Preparer Telephone
4692626060
Prepared Date
2016-07-13 00:00:00
Authorizer Name
T*** B*****
Authorizer Telephone
4692626060
Authorizer Title
Regulatory - Compliance Manager
Authorizer Email
T******@m*****************.com
Narrative
Incident description the incident occurred at medallion's howard facility. The facility contains a 10' crude oil trunk line and pipeline pumps as well as a breakout tank and tank truck loading operations. At the time of the incident, the pipeline and tank truck loading operations were in-service and construction was on-going on the remaining portions of the facility. On april 21, 2016 at approximately 0630 a construction operator arriving at the howard facility discovered a 1' nipple on the discharge line from a temporary facility pump was leaking and spraying crude oil into the air. The construction operator immediately notified a medallion operator and began to shut down the facility to stop the release of crude oil. Once the pump was shut down and the release stopped a call was made to medallion's regulatory and compliance manager at 0725 on april 21, 2016. The temporary pump is being used until the mainline pumps are commissioned. The commissioning is expected before june 1, 2016. The temporary pump is equipped with pressure switches for high pressure and low pressure shut down if the suction or discharge move beyond the desired operating pressure. After the initial response to stop the release, medallion identified the source of the release to be a crack in the threads of a 1' nipple. An investigation determined that the nipple that failed had cracked due to vibration on the line resulting in a mist oil being sprayed into the air and releasing a total 40 bbls of oil onto the ground, impacting approximately 4000 cubic feet of soil. Since the nipple did not fail completely the line maintained pressure and prevented the low pressure shut down from shutting down the pump before the first person arrived on location and discovered the release. The facility remained in operation during initial response and clean-up activities. The pump affected by the cracked nipple was removed from service temporarily until the broken nipple along with all other nipples associated with the pump were replaced and the pump was put back in service around 1800 on april 21, 2016. Medallion began remediation activities to remove the released crude oil and identify the extent of the release. Most of the crude oil release remained on medallion's site; however, approximately three acres of crop land adjacent to the site was impacted by a mist of product that was sprayed in the air. There were no crops planted at the time and only the soil was impacted. Due to rain activity the previous day the released crude oil mixed with standing water. Crews worked to clean equipment with steam power washers and collect the free standing water and crude oil with vacuum trucks. Approximately 85 barrels of crude oil, water and soiled were removed by the vacuum truck. Additionally, a backhoe was used to scrape up affected soil placed it onto a plastic liner that had been bermed to prevent runoff. Notification timeline (all notices were made on april 21, 2016. Texas railroad commission-pipeline safety austin, tx was notified at 0821. Incident number 1341 national response center was notified at 0829. Incident number 1145820 texas railroad commission-oil&gas, midland, tx was notified at 0847. Incident number 34912. Supplemental information: remediation of the affected soil was completed june 1, 2016 as samples collected may 27, 2016 indicated contaminant concentrations below texas railroad commission requirements. Additionally, all 1" schedule 40 nipples serving in the same function as the nipple that failed at the facility where identified and replaced with new schedule 160 nipples.
Report Received Date 2016-05-20 00:00:00
Iyear 2016
Report Number 20160155
Supplemental Number 21524
Report Type Supplemental Final
Operator Id 39183 PHMSA Enforcement
Name Medallion Operating Company, Llc
Operator Street Address 100 W Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2016-04-21 06:30:00
Location Latitude 32.21265 Google Maps OpenStreetMap
Location Longitude -101.54602 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 40
Recovered Bbls 40
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2016-04-21 06:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Affected Pump Was Isolated And Shut Down
On Site Datetime 2016-04-21 06:30:00
Nrc Rpt Datetime 2016-04-21 08:29:00
Nrc Rpt Num 1145820 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Howard Facility
Segment Name Howns-1000
Onshore State Abbreviation Tx
Onshore Postal Code 79720
Onshore City Name Not Within A Municipality
Onshore County Name Howard
Designated Location Milepost/valve Station
Designated Name Milepost 23
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2016
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 5000
Est Cost Gas Released 1800
Est Cost Prop Damage 1000
Est Cost Emergency 6500
Est Cost Environmental 5500
Est Cost Other 0
Prpty 19800
Accident Psig 600
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Preparer Name T*** B*****
Preparer Title Regulatory - Compliance Manager
Preparer Email T******@m*****************.com
Preparer Telephone 4692626060
Prepared Date 2016-07-13 00:00:00
Authorizer Name T*** B*****
Authorizer Telephone 4692626060
Authorizer Title Regulatory - Compliance Manager
Authorizer Email T******@m*****************.com
Narrative Incident description the incident occurred at medallion's howard facility. The facility contains a 10' crude oil trunk line and pipeline pumps as well as a breakout tank and tank truck loading operations. At the time of the incident, the pipeline and tank truck loading operations were in-service and construction was on-going on the remaining portions of the facility. On april 21, 2016 at approximately 0630 a construction operator arriving at the howard facility discovered a 1' nipple on the discharge line from a temporary facility pump was leaking and spraying crude oil into the air. The construction operator immediately notified a medallion operator and began to shut down the facility to stop the release of crude oil. Once the pump was shut down and the release stopped a call was made to medallion's regulatory and compliance manager at 0725 on april 21, 2016. The temporary pump is being used until the mainline pumps are commissioned. The commissioning is expected before june 1, 2016. The temporary pump is equipped with pressure switches for high pressure and low pressure shut down if the suction or discharge move beyond the desired operating pressure. After the initial response to stop the release, medallion identified the source of the release to be a crack in the threads of a 1' nipple. An investigation determined that the nipple that failed had cracked due to vibration on the line resulting in a mist oil being sprayed into the air and releasing a total 40 bbls of oil onto the ground, impacting approximately 4000 cubic feet of soil. Since the nipple did not fail completely the line maintained pressure and prevented the low pressure shut down from shutting down the pump before the first person arrived on location and discovered the release. The facility remained in operation during initial response and clean-up activities. The pump affected by the cracked nipple was removed from service temporarily until the broken nipple along with all other nipples associated with the pump were replaced and the pump was put back in service around 1800 on april 21, 2016. Medallion began remediation activities to remove the released crude oil and identify the extent of the release. Most of the crude oil release remained on medallion's site; however, approximately three acres of crop land adjacent to the site was impacted by a mist of product that was sprayed in the air. There were no crops planted at the time and only the soil was impacted. Due to rain activity the previous day the released crude oil mixed with standing water. Crews worked to clean equipment with steam power washers and collect the free standing water and crude oil with vacuum trucks. Approximately 85 barrels of crude oil, water and soiled were removed by the vacuum truck. Additionally, a backhoe was used to scrape up affected soil placed it onto a plastic liner that had been bermed to prevent runoff. Notification timeline (all notices were made on april 21, 2016. Texas railroad commission-pipeline safety austin, tx was notified at 0821. Incident number 1341 national response center was notified at 0829. Incident number 1145820 texas railroad commission-oil&gas, midland, tx was notified at 0847. Incident number 34912. Supplemental information: remediation of the affected soil was completed june 1, 2016 as samples collected may 27, 2016 indicated contaminant concentrations below texas railroad commission requirements. Additionally, all 1" schedule 40 nipples serving in the same function as the nipple that failed at the facility where identified and replaced with new schedule 160 nipples.

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