HL incident on 2016-04-21 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2016-04-21 13:10
Report number
Location
TX
Narrative
At approximately 13:10 on april 21, 2016 an phillips 66 employee discovered that a tubing fitting on the bearing housing of the #6 slaughter station pump was leaking crude oil from the pump. All the leaking oil was contained on the concrete in the pump room. The pump was shutdown, isolated. The leaking tubing fitting was removed and replaced, allowing the pump to be restarted. The failed tubing fitting was evaluated and determined to have been installed improperly during the initial installation of the pump approximately 8 years ago. Vibration over time contributed to the eventual leak. The tubing fitting was been repaired and the responsible employee who installed the fitting (which leaked) has retired.
Detailed record list
Report Received Date
2016-05-19 00:00:00
Iyear
2016
Report Number
20160154
Supplemental Number
21384
Report Type
Original Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2016-04-21 13:10:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.17
Recovered Bbls
0.17
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-04-21 13:10:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pump Was Shutdown, Pipeline Continued To Operate
On Site Datetime
2016-04-21 13:10:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Wt-10 / Slaughter Station
Segment Name
Wt-10
Onshore State Abbreviation
Tx
Onshore Postal Code
79346
Onshore City Name
Not Within A Municipality
Onshore County Name
Cochran
Designated Location
Milepost/valve Station
Designated Name
Slaughter
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Inside Other Enclosed Space
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tubing
Installation Year
2008
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel Tubing
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
100
Est Cost Emergency
0
Est Cost Environmental
500
Est Cost Other
0
Prpty
610
Accident Psig
490
Mop Psig
1180
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This was a tubing connection failure on a pump bearing housing. The pipeline was operating normally when the leak occurred, so the control center could not have caused the leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
C**** F*****
Preparer Title
Dot Coordinator
Preparer Email
C*************@p**.com
Preparer Telephone
303-862-1189
Prepared Date
2016-05-19 00:00:00
Authorizer Name
T*** F****
Authorizer Telephone
8327651632
Authorizer Title
Director Dot Compliance
Authorizer Email
M***********@p**.com
Narrative
At approximately 13:10 on april 21, 2016 an phillips 66 employee discovered that a tubing fitting on the bearing housing of the #6 slaughter station pump was leaking crude oil from the pump. All the leaking oil was contained on the concrete in the pump room. The pump was shutdown, isolated. The leaking tubing fitting was removed and replaced, allowing the pump to be restarted. The failed tubing fitting was evaluated and determined to have been installed improperly during the initial installation of the pump approximately 8 years ago. Vibration over time contributed to the eventual leak. The tubing fitting was been repaired and the responsible employee who installed the fitting (which leaked) has retired.
Report Received Date 2016-05-19 00:00:00
Iyear 2016
Report Number 20160154
Supplemental Number 21384
Report Type Original Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2016-04-21 13:10:00
Location Latitude 33.404778 Google Maps OpenStreetMap
Location Longitude -102.751036 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.17
Recovered Bbls 0.17
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-04-21 13:10:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pump Was Shutdown, Pipeline Continued To Operate
On Site Datetime 2016-04-21 13:10:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Wt-10 / Slaughter Station
Segment Name Wt-10
Onshore State Abbreviation Tx
Onshore Postal Code 79346
Onshore City Name Not Within A Municipality
Onshore County Name Cochran
Designated Location Milepost/valve Station
Designated Name Slaughter
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Inside Other Enclosed Space
Crossing No
Pipe Facility Type Interstate
Item Involved Tubing
Installation Year 2008
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel Tubing
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 100
Est Cost Emergency 0
Est Cost Environmental 500
Est Cost Other 0
Prpty 610
Accident Psig 490
Mop Psig 1180
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This was a tubing connection failure on a pump bearing housing. The pipeline was operating normally when the leak occurred, so the control center could not have caused the leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name C**** F*****
Preparer Title Dot Coordinator
Preparer Email C*************@p**.com
Preparer Telephone 303-862-1189
Prepared Date 2016-05-19 00:00:00
Authorizer Name T*** F****
Authorizer Telephone 8327651632
Authorizer Title Director Dot Compliance
Authorizer Email M***********@p**.com
Narrative At approximately 13:10 on april 21, 2016 an phillips 66 employee discovered that a tubing fitting on the bearing housing of the #6 slaughter station pump was leaking crude oil from the pump. All the leaking oil was contained on the concrete in the pump room. The pump was shutdown, isolated. The leaking tubing fitting was removed and replaced, allowing the pump to be restarted. The failed tubing fitting was evaluated and determined to have been installed improperly during the initial installation of the pump approximately 8 years ago. Vibration over time contributed to the eventual leak. The tubing fitting was been repaired and the responsible employee who installed the fitting (which leaked) has retired.

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