HL incident on 2016-04-14 — TX

Operator
Rose Rock Midstream L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$6,000
Incident datetime
2016-04-14 13:17
Report number
Location
TX
Narrative
Updated report to anticapated remediation was "yes" and soil was impacted. On 13:02, aerial patrol contacted the maintenance supervisor of a possible leak on the arlington jct to cunningham 12" pipeline. The maintenance supervisor immediately contacted the control center to shutdown the hudson station. The shutdown occurred at 13:05. The maintenance supervisor arrived on site at 13:17 and closed the pensola block valve located at mp 10 to isolate the leak. The release of oil was contained on the pipeline right of way. Operations contacted the vac truck and excavator to begin clean up and exposed the pipeline at 14:30 hours. The pipeline was repaired using a weld sleeve, but remains shut down. A geo tool was sent on 4/19 and followed by an mfl tool on 4/21. Both tool runs were successful and data is currently being collected and analyzed by the vendor. We have requested an expedited tool run report from the vendor. The pipeline was purged with nitrogen on 4/26 and will remain shutdown until an assessment on the condition of the pipeline is conducted.. Update 8/3/2016 - the geo tool was ran on 4/22/16. There were 28 identified sites on the preliminary report which required digs for repair. Each anomaly was cut out and new pipe was installed on each of these digs. There were 19 digs which repaired the 28 identified sites. The pipeline will remain out of service until the final report has been received and additional operations measures are taken to address bacteria discovered in the metallurgical analysis from the dnv lab on a previous cutout on this same pipeline. A final report is due on august 19th.
Detailed record list
Report Received Date
2016-05-13 00:00:00
Iyear
2016
Report Number
20160145
Supplemental Number
22281
Report Type
Supplemental Final
Operator Id
Name
Rose Rock Midstream L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2016-04-14 13:02:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2016-04-14 13:17:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-04-14 13:05:00
Still Shutdown Ind
Yes
On Site Datetime
2016-04-14 14:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Cunningham Station
Segment Name
Arlington Junction To Cunningham 12"
Onshore State Abbreviation
Ks
Onshore Postal Code
67035
Onshore City Name
Not Within A Municipality
Onshore County Name
Kingman
Designated Location
Milepost/valve Station
Designated Name
0.4
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.375
Pipe Smys
24000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1934
Manufactured Year
1934
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
500
Est Cost Gas Released
600
Est Cost Prop Damage
6000
Est Cost Emergency
1500
Est Cost Environmental
250
Est Cost Other
0
Prpty
8850
Accident Psig
50
Mop Psig
600
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
42240
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Low Flow Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The control center did not see an increase in flow rate or decrease in pressure due to the small size of the leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2010
Geometry Recent Year
2010
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2012
Hydrtst Most Rcnt Pressure
780
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
D**** Y****
Preparer Title
District Manager
Preparer Email
D******@s***********.com
Preparer Telephone
620-727-2173
Prepared Date
2017-04-18 00:00:00
Authorizer Name
T*** A*******
Authorizer Telephone
918-524-8109
Authorizer Title
Dot Compliance Manager
Authorizer Email
T********@s***********.com
Narrative
Updated report to anticapated remediation was "yes" and soil was impacted. On 13:02, aerial patrol contacted the maintenance supervisor of a possible leak on the arlington jct to cunningham 12" pipeline. The maintenance supervisor immediately contacted the control center to shutdown the hudson station. The shutdown occurred at 13:05. The maintenance supervisor arrived on site at 13:17 and closed the pensola block valve located at mp 10 to isolate the leak. The release of oil was contained on the pipeline right of way. Operations contacted the vac truck and excavator to begin clean up and exposed the pipeline at 14:30 hours. The pipeline was repaired using a weld sleeve, but remains shut down. A geo tool was sent on 4/19 and followed by an mfl tool on 4/21. Both tool runs were successful and data is currently being collected and analyzed by the vendor. We have requested an expedited tool run report from the vendor. The pipeline was purged with nitrogen on 4/26 and will remain shutdown until an assessment on the condition of the pipeline is conducted.. Update 8/3/2016 - the geo tool was ran on 4/22/16. There were 28 identified sites on the preliminary report which required digs for repair. Each anomaly was cut out and new pipe was installed on each of these digs. There were 19 digs which repaired the 28 identified sites. The pipeline will remain out of service until the final report has been received and additional operations measures are taken to address bacteria discovered in the metallurgical analysis from the dnv lab on a previous cutout on this same pipeline. A final report is due on august 19th.
Report Received Date 2016-05-13 00:00:00
Iyear 2016
Report Number 20160145
Supplemental Number 22281
Report Type Supplemental Final
Operator Id 31476 PHMSA Enforcement
Name Rose Rock Midstream L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2016-04-14 13:02:00
Location Latitude 37.679044 Google Maps OpenStreetMap
Location Longitude -98.439387 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2016-04-14 13:17:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-04-14 13:05:00
Still Shutdown Ind Yes
On Site Datetime 2016-04-14 14:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Cunningham Station
Segment Name Arlington Junction To Cunningham 12"
Onshore State Abbreviation Ks
Onshore Postal Code 67035
Onshore City Name Not Within A Municipality
Onshore County Name Kingman
Designated Location Milepost/valve Station
Designated Name 0.4
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.375
Pipe Smys 24000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1934
Manufactured Year 1934
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 500
Est Cost Gas Released 600
Est Cost Prop Damage 6000
Est Cost Emergency 1500
Est Cost Environmental 250
Est Cost Other 0
Prpty 8850
Accident Psig 50
Mop Psig 600
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 42240
Internal Inspection Ind Yes
Operation Complications Ind Yes
Low Flow Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The control center did not see an increase in flow rate or decrease in pressure due to the small size of the leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2010
Geometry Recent Year 2010
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2012
Hydrtst Most Rcnt Pressure 780
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name D**** Y****
Preparer Title District Manager
Preparer Email D******@s***********.com
Preparer Telephone 620-727-2173
Prepared Date 2017-04-18 00:00:00
Authorizer Name T*** A*******
Authorizer Telephone 918-524-8109
Authorizer Title Dot Compliance Manager
Authorizer Email T********@s***********.com
Narrative Updated report to anticapated remediation was "yes" and soil was impacted. On 13:02, aerial patrol contacted the maintenance supervisor of a possible leak on the arlington jct to cunningham 12" pipeline. The maintenance supervisor immediately contacted the control center to shutdown the hudson station. The shutdown occurred at 13:05. The maintenance supervisor arrived on site at 13:17 and closed the pensola block valve located at mp 10 to isolate the leak. The release of oil was contained on the pipeline right of way. Operations contacted the vac truck and excavator to begin clean up and exposed the pipeline at 14:30 hours. The pipeline was repaired using a weld sleeve, but remains shut down. A geo tool was sent on 4/19 and followed by an mfl tool on 4/21. Both tool runs were successful and data is currently being collected and analyzed by the vendor. We have requested an expedited tool run report from the vendor. The pipeline was purged with nitrogen on 4/26 and will remain shutdown until an assessment on the condition of the pipeline is conducted.. Update 8/3/2016 - the geo tool was ran on 4/22/16. There were 28 identified sites on the preliminary report which required digs for repair. Each anomaly was cut out and new pipe was installed on each of these digs. There were 19 digs which repaired the 28 identified sites. The pipeline will remain out of service until the final report has been received and additional operations measures are taken to address bacteria discovered in the metallurgical analysis from the dnv lab on a previous cutout on this same pipeline. A final report is due on august 19th.

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