HL incident on 2016-04-12 — TX

Operator
Kinder Morgan Crude And Condensate Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2016-04-12 08:45
Report number
Location
TX
Narrative
On 4/12/16 kinder morgan crude and condensate experienced a release of 1.4 bbls of crude condensate at its wharton pump station in wharton tx, wharton county. At 08:45 during a routine facility check local personnel discovered a release of crude condensate escaping valve mov-306 into engineered containment below with slight surface staining of the gravel surrounding the containment. The valve was found to be leaking from the valve stem. The local manager immediately contacted kinder morgan's houston control center (hcc) and the pipeline was shut down and the emergency response plan (erp) was put into action. Once kinder morgan personnel determined the release amount to be greater than five (5) gallons state authorities were notified telephonically (railroad commission of tx pipeline safety). The kinder morgan spill response contractor was dispatched and when they arrived on site cleanup began immediately. All released condensate was recovered and stained gravel was removed and replaced. An internal investigation concluded the release was a result of a seal/packing failure. The valve was immediately repacked and the leak stopped.
Detailed record list
Report Received Date
2016-05-03 00:00:00
Iyear
2016
Report Number
20160136
Supplemental Number
21440
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Crude And Condensate Llc
Operator Street Address
1001 Louisiana St., Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2016-04-12 08:45:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Other
Commodity Details
Condensate
Unintentional Release Bbls
1.4
Recovered Bbls
1.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-04-12 08:45:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-04-12 09:02:00
Restart Datetime
2016-04-12 10:56:00
On Site Datetime
2016-04-12 08:45:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Wharton Pump Station
Segment Name
24" Wharton Takeoff
Onshore State Abbreviation
Tx
Onshore Postal Code
77488
Onshore City Name
Wharton
Onshore County Name
Wharton
Designated Location
Milepost/valve Station
Designated Name
Plmp 46
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Wkm
Installation Year
2013
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
2200
Est Cost Environmental
0
Est Cost Other
0
Prpty
2200
Accident Psig
65
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The controller's actions did not contribute to the release as it was caused by a packing/seal failure within the valve.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
No Other Sub-Cause Was Identified During Internal Investigation
Preparer Name
J**** P*******
Preparer Title
Specialist-Pipeline Technical
Preparer Email
J*************@k***********.com
Preparer Telephone
7134207004
Preparer Fax
7133604097
Prepared Date
2016-06-15 00:00:00
Authorizer Name
J**** H********
Authorizer Telephone
713-369-9443
Authorizer Title
Manager - Ccs
Authorizer Email
J**************@k***********.com
Narrative
On 4/12/16 kinder morgan crude and condensate experienced a release of 1.4 bbls of crude condensate at its wharton pump station in wharton tx, wharton county. At 08:45 during a routine facility check local personnel discovered a release of crude condensate escaping valve mov-306 into engineered containment below with slight surface staining of the gravel surrounding the containment. The valve was found to be leaking from the valve stem. The local manager immediately contacted kinder morgan's houston control center (hcc) and the pipeline was shut down and the emergency response plan (erp) was put into action. Once kinder morgan personnel determined the release amount to be greater than five (5) gallons state authorities were notified telephonically (railroad commission of tx pipeline safety). The kinder morgan spill response contractor was dispatched and when they arrived on site cleanup began immediately. All released condensate was recovered and stained gravel was removed and replaced. An internal investigation concluded the release was a result of a seal/packing failure. The valve was immediately repacked and the leak stopped.
Report Received Date 2016-05-03 00:00:00
Iyear 2016
Report Number 20160136
Supplemental Number 21440
Report Type Supplemental Final
Operator Id 32678 PHMSA Enforcement
Name Kinder Morgan Crude And Condensate Llc
Operator Street Address 1001 Louisiana St., Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2016-04-12 08:45:00
Location Latitude 29.317764 Google Maps OpenStreetMap
Location Longitude -96.02161 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Other
Commodity Details Condensate
Unintentional Release Bbls 1.4
Recovered Bbls 1.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-04-12 08:45:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-04-12 09:02:00
Restart Datetime 2016-04-12 10:56:00
On Site Datetime 2016-04-12 08:45:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Wharton Pump Station
Segment Name 24" Wharton Takeoff
Onshore State Abbreviation Tx
Onshore Postal Code 77488
Onshore City Name Wharton
Onshore County Name Wharton
Designated Location Milepost/valve Station
Designated Name Plmp 46
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Wkm
Installation Year 2013
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 2200
Est Cost Environmental 0
Est Cost Other 0
Prpty 2200
Accident Psig 65
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The controller's actions did not contribute to the release as it was caused by a packing/seal failure within the valve.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details No Other Sub-Cause Was Identified During Internal Investigation
Preparer Name J**** P*******
Preparer Title Specialist-Pipeline Technical
Preparer Email J*************@k***********.com
Preparer Telephone 7134207004
Preparer Fax 7133604097
Prepared Date 2016-06-15 00:00:00
Authorizer Name J**** H********
Authorizer Telephone 713-369-9443
Authorizer Title Manager - Ccs
Authorizer Email J**************@k***********.com
Narrative On 4/12/16 kinder morgan crude and condensate experienced a release of 1.4 bbls of crude condensate at its wharton pump station in wharton tx, wharton county. At 08:45 during a routine facility check local personnel discovered a release of crude condensate escaping valve mov-306 into engineered containment below with slight surface staining of the gravel surrounding the containment. The valve was found to be leaking from the valve stem. The local manager immediately contacted kinder morgan's houston control center (hcc) and the pipeline was shut down and the emergency response plan (erp) was put into action. Once kinder morgan personnel determined the release amount to be greater than five (5) gallons state authorities were notified telephonically (railroad commission of tx pipeline safety). The kinder morgan spill response contractor was dispatched and when they arrived on site cleanup began immediately. All released condensate was recovered and stained gravel was removed and replaced. An internal investigation concluded the release was a result of a seal/packing failure. The valve was immediately repacked and the leak stopped.

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