HL incident on 2016-04-12 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$75,000
Incident datetime
2016-04-12 20:09
Report number
Location
TX
Narrative
Notification to voluntarily shut down the pipeline was determined by the gen. Mngr, facility mngr & control center mngr. They were notified by our row tech on site of a new pipeline lay parallel to our pipeline. Excavation had discovered a watery liquid at the six ft. Of depth excavation. Control center supervisor informed the controller to shut down the e. Hou. To pt. Neches 20" and isolate the segment to moss bluff p.S. Our field and sme integrity groups excavated and inspected the pipe. They could not determine the source until pressure was added to the pipeline later the 12th. A pinhole was identified at the long seam of the pipe. The pipeline was de-pressured and isolated. The coating was removed and the long seam was inspected. No crack in the long seam. A pinhole was found. A full encirclement sleeve was welded to the pipeline, coated and backfilled. The pipeline was re-started at 08:00 4/13.
Detailed record list
Report Received Date
2016-04-29 00:00:00
Iyear
2016
Report Number
20160129
Supplemental Number
21342
Report Type
Original Final
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
150 North Dairy Ashford Road Wck Bldg. A
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2016-04-11 22:09:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2.1
Recovered Bbls
2.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-04-12 20:09:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2016-04-11 22:09:00
Restart Datetime
2016-04-13 08:00:00
On Site Datetime
2016-04-11 22:09:00
Nrc Rpt Datetime
2016-04-12 20:31:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
E. Houston To Pt. Neches 20"
Segment Name
E. Houston To Moss Bluff 20"
Onshore State Abbreviation
Tx
Onshore Postal Code
77532
Onshore City Name
Crosby
Onshore County Name
Harris
Designated Location
Survey Station No.
Designated Name
973+17
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
20
Pipe Wall Thickness
0.312
Pipe Smys
52000
Pipe Specification
5lx
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Youngstown Sheet & Tube
Pipe Coating Type
Coal Tar
Installation Year
1948
Manufactured Year
1948
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
75000
Est Cost Emergency
50000
Est Cost Environmental
0
Est Cost Other
0
Prpty
125000
Accident Psig
500
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
149861
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller followed operating procedures. There were no indications from the scada system to alert the controller of any issue.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Lack Of Fusion
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2014
Ultrasonic Recent Year
2014
Geometry Recent Year
2014
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2012
Hydrtst Most Rcnt Pressure
910
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R****** K*****
Preparer Title
Regulatory Specialist
Preparer Email
R*************@s****.com
Preparer Telephone
713-241-1064
Preparer Fax
713-241-8998
Prepared Date
2016-04-29 00:00:00
Authorizer Name
D****** P****
Authorizer Telephone
713-241-2035
Authorizer Title
Pipeline Ops Regulatory Manager
Authorizer Email
D************@s****.com
Narrative
Notification to voluntarily shut down the pipeline was determined by the gen. Mngr, facility mngr & control center mngr. They were notified by our row tech on site of a new pipeline lay parallel to our pipeline. Excavation had discovered a watery liquid at the six ft. Of depth excavation. Control center supervisor informed the controller to shut down the e. Hou. To pt. Neches 20" and isolate the segment to moss bluff p.S. Our field and sme integrity groups excavated and inspected the pipe. They could not determine the source until pressure was added to the pipeline later the 12th. A pinhole was identified at the long seam of the pipe. The pipeline was de-pressured and isolated. The coating was removed and the long seam was inspected. No crack in the long seam. A pinhole was found. A full encirclement sleeve was welded to the pipeline, coated and backfilled. The pipeline was re-started at 08:00 4/13.
Report Received Date 2016-04-29 00:00:00
Iyear 2016
Report Number 20160129
Supplemental Number 21342
Report Type Original Final
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 150 North Dairy Ashford Road Wck Bldg. A
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2016-04-11 22:09:00
Location Latitude 29.8567 Google Maps OpenStreetMap
Location Longitude -94.9945 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2.1
Recovered Bbls 2.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-04-12 20:09:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2016-04-11 22:09:00
Restart Datetime 2016-04-13 08:00:00
On Site Datetime 2016-04-11 22:09:00
Nrc Rpt Datetime 2016-04-12 20:31:00
Nrc Rpt Num 1145120 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name E. Houston To Pt. Neches 20"
Segment Name E. Houston To Moss Bluff 20"
Onshore State Abbreviation Tx
Onshore Postal Code 77532
Onshore City Name Crosby
Onshore County Name Harris
Designated Location Survey Station No.
Designated Name 973+17
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 20
Pipe Wall Thickness 0.312
Pipe Smys 52000
Pipe Specification 5lx
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Youngstown Sheet & Tube
Pipe Coating Type Coal Tar
Installation Year 1948
Manufactured Year 1948
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 75000
Est Cost Emergency 50000
Est Cost Environmental 0
Est Cost Other 0
Prpty 125000
Accident Psig 500
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 149861
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller followed operating procedures. There were no indications from the scada system to alert the controller of any issue.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Lack Of Fusion
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2014
Ultrasonic Recent Year 2014
Geometry Recent Year 2014
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2012
Hydrtst Most Rcnt Pressure 910
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R****** K*****
Preparer Title Regulatory Specialist
Preparer Email R*************@s****.com
Preparer Telephone 713-241-1064
Preparer Fax 713-241-8998
Prepared Date 2016-04-29 00:00:00
Authorizer Name D****** P****
Authorizer Telephone 713-241-2035
Authorizer Title Pipeline Ops Regulatory Manager
Authorizer Email D************@s****.com
Narrative Notification to voluntarily shut down the pipeline was determined by the gen. Mngr, facility mngr & control center mngr. They were notified by our row tech on site of a new pipeline lay parallel to our pipeline. Excavation had discovered a watery liquid at the six ft. Of depth excavation. Control center supervisor informed the controller to shut down the e. Hou. To pt. Neches 20" and isolate the segment to moss bluff p.S. Our field and sme integrity groups excavated and inspected the pipe. They could not determine the source until pressure was added to the pipeline later the 12th. A pinhole was identified at the long seam of the pipe. The pipeline was de-pressured and isolated. The coating was removed and the long seam was inspected. No crack in the long seam. A pinhole was found. A full encirclement sleeve was welded to the pipeline, coated and backfilled. The pipeline was re-started at 08:00 4/13.

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