HL incident on 2016-03-23 — TX

Operator
Sfpp, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$300
Incident datetime
2016-03-23 10:30
Report number
Location
TX
Narrative
At approximately 1030, concord field personnel noticed a stain between surge system 2 and 3 in the concord manifold area. Operators then shut down the transfer between the surge systems, which was underway for maintenance purposes (breakout tank cc 6 valve repair). Field maintenance employees exposed the area by hand and quickly discovered a leak (gasoline) from the bottom (6 o'clock position) of a two inch auxiliary (transfer) line. They immediately contained the leak with buckets and continued removing impacted soil. The two inch line is connected to the surge transfer line but has not been used in some time. Field personnel removed the line (a 7 foot 2 inch section) and blinded off the end piece to the transfer line. Release notifications were completed. Approximately 92 gallons were released and recovered. Subsequent ultrasonic thickness and shear wave examinations concluded internal metal loss (corrosion) as the cause of the release. Note: part g1, #13 corrosion coupons are strategically placed and monitored to ensure corrosive products are not introduced into the pipeline, however, this 2-inch transfer line allowed water drop out.
Detailed record list
Report Received Date
2016-04-15 00:00:00
Iyear
2016
Report Number
20160113
Supplemental Number
21613
Report Type
Supplemental Final
Operator Id
Name
Sfpp, Lp
Operator Street Address
1001 Louisiana St., Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2016-03-23 10:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
2.19
Recovered Bbls
2.19
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2016-03-23 10:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Release Occurred On In-Station Transfer Piping.
On Site Datetime
2016-03-23 10:30:00
Nrc Rpt Datetime
2016-03-23 10:40:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Concord Station
Segment Name
In-Station Auxiliary Piping
Onshore State Abbreviation
Ca
Onshore Postal Code
94520
Onshore City Name
Concord
Onshore County Name
Contra Costa
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
6
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
1956
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
196
Est Cost Prop Damage
300
Est Cost Emergency
25000
Est Cost Environmental
0
Est Cost Other
0
Prpty
25496
Accident Psig
60
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The surge-transfer system is independent of the scada system.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
General Corrosion
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
S**** M*******
Preparer Title
Mgr-Ccs
Preparer Email
S*************@k***********.com
Preparer Telephone
9098735146
Preparer Fax
3039843620
Prepared Date
2016-08-19 00:00:00
Authorizer Name
E***** A* F***
Authorizer Telephone
7133699454
Authorizer Title
Dir-Ccs
Authorizer Email
B********@k***********.com
Narrative
At approximately 1030, concord field personnel noticed a stain between surge system 2 and 3 in the concord manifold area. Operators then shut down the transfer between the surge systems, which was underway for maintenance purposes (breakout tank cc 6 valve repair). Field maintenance employees exposed the area by hand and quickly discovered a leak (gasoline) from the bottom (6 o'clock position) of a two inch auxiliary (transfer) line. They immediately contained the leak with buckets and continued removing impacted soil. The two inch line is connected to the surge transfer line but has not been used in some time. Field personnel removed the line (a 7 foot 2 inch section) and blinded off the end piece to the transfer line. Release notifications were completed. Approximately 92 gallons were released and recovered. Subsequent ultrasonic thickness and shear wave examinations concluded internal metal loss (corrosion) as the cause of the release. Note: part g1, #13 corrosion coupons are strategically placed and monitored to ensure corrosive products are not introduced into the pipeline, however, this 2-inch transfer line allowed water drop out.
Report Received Date 2016-04-15 00:00:00
Iyear 2016
Report Number 20160113
Supplemental Number 21613
Report Type Supplemental Final
Operator Id 18092 PHMSA Enforcement
Name Sfpp, Lp
Operator Street Address 1001 Louisiana St., Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2016-03-23 10:30:00
Location Latitude 38.004227 Google Maps OpenStreetMap
Location Longitude -122.055465 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 2.19
Recovered Bbls 2.19
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2016-03-23 10:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Release Occurred On In-Station Transfer Piping.
On Site Datetime 2016-03-23 10:30:00
Nrc Rpt Datetime 2016-03-23 10:40:00
Nrc Rpt Num 1143527 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Concord Station
Segment Name In-Station Auxiliary Piping
Onshore State Abbreviation Ca
Onshore Postal Code 94520
Onshore City Name Concord
Onshore County Name Contra Costa
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 6
Crossing No
Pipe Facility Type Interstate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 1956
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 196
Est Cost Prop Damage 300
Est Cost Emergency 25000
Est Cost Environmental 0
Est Cost Other 0
Prpty 25496
Accident Psig 60
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The surge-transfer system is independent of the scada system.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results General Corrosion
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name S**** M*******
Preparer Title Mgr-Ccs
Preparer Email S*************@k***********.com
Preparer Telephone 9098735146
Preparer Fax 3039843620
Prepared Date 2016-08-19 00:00:00
Authorizer Name E***** A* F***
Authorizer Telephone 7133699454
Authorizer Title Dir-Ccs
Authorizer Email B********@k***********.com
Narrative At approximately 1030, concord field personnel noticed a stain between surge system 2 and 3 in the concord manifold area. Operators then shut down the transfer between the surge systems, which was underway for maintenance purposes (breakout tank cc 6 valve repair). Field maintenance employees exposed the area by hand and quickly discovered a leak (gasoline) from the bottom (6 o'clock position) of a two inch auxiliary (transfer) line. They immediately contained the leak with buckets and continued removing impacted soil. The two inch line is connected to the surge transfer line but has not been used in some time. Field personnel removed the line (a 7 foot 2 inch section) and blinded off the end piece to the transfer line. Release notifications were completed. Approximately 92 gallons were released and recovered. Subsequent ultrasonic thickness and shear wave examinations concluded internal metal loss (corrosion) as the cause of the release. Note: part g1, #13 corrosion coupons are strategically placed and monitored to ensure corrosive products are not introduced into the pipeline, however, this 2-inch transfer line allowed water drop out.

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