HL incident on 2015-11-18 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,000
Incident datetime
2015-11-18 08:00
Report number
Location
TX
Narrative
At approximately 08:00 on 11/18/2015, a company employee discovered an approximate 2 bbl release of crude oil inside alvord pump station. The pump station was down and isolated from the mainline prior to the discovery of the release. The employee that discovered the release was onsite to perform a station review and assessment and did not have response materials and equipment available. The area manager was immediately alerted and additional personnel and resources were dispatched to the site arriving at approximately 09:15 as cleanup efforts progressed it was discovered that aproximately 10 gallons of crude oil had migrated to a small pond adjacent to the facility due to heavy rain the night before. At this time additional internal notifications were made and the release was reported to the nrc. The oil/water mix was immediately removed from the pond via vacuum truck. All contaminated soil was excavated and remediated onsite. Investigation of the failed section revealed an internal corrosion pinhole in the discharge piping from the pump and a plidco clamp was installwd. This pump station is no longer utilized for normal operation of the pipeline and as such the affected pipe and other station piping will remain isolated and bypassed from the mainline. Modifications are planned that will remove the underground station piping and bring all above grade. The failed section of pipe will be permanently removed via this project.
Detailed record list
Report Received Date
2015-12-15 00:00:00
Iyear
2015
Report Number
20150460
Supplemental Number
21092
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-11-18 08:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-11-18 08:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Sttion Was Already Isolated From The Mainline.
On Site Datetime
2015-11-18 09:15:00
Nrc Rpt Datetime
2015-11-18 13:35:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Alvord Station
Segment Name
22002-16" Ringgold To Corsicana
Onshore State Abbreviation
Tx
Onshore Postal Code
76225
Onshore City Name
Alvord
Onshore County Name
Wise
Designated Location
Milepost/valve Station
Designated Name
41.4
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
16
Pipe Wall Thickness
0.312
Pipe Smys
42000
Pipe Specification
Api 5l
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
1980
Manufactured Year
1980
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
0.24
Rel Water Name
Unnamed Pond Adjacent To Station Property.
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
500
Est Cost Gas Released
84
Est Cost Prop Damage
10000
Est Cost Emergency
25000
Est Cost Environmental
9300
Est Cost Other
0
Prpty
44884
Accident Psig
100
Mop Psig
776
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2016-02-04 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
At approximately 08:00 on 11/18/2015, a company employee discovered an approximate 2 bbl release of crude oil inside alvord pump station. The pump station was down and isolated from the mainline prior to the discovery of the release. The employee that discovered the release was onsite to perform a station review and assessment and did not have response materials and equipment available. The area manager was immediately alerted and additional personnel and resources were dispatched to the site arriving at approximately 09:15 as cleanup efforts progressed it was discovered that aproximately 10 gallons of crude oil had migrated to a small pond adjacent to the facility due to heavy rain the night before. At this time additional internal notifications were made and the release was reported to the nrc. The oil/water mix was immediately removed from the pond via vacuum truck. All contaminated soil was excavated and remediated onsite. Investigation of the failed section revealed an internal corrosion pinhole in the discharge piping from the pump and a plidco clamp was installwd. This pump station is no longer utilized for normal operation of the pipeline and as such the affected pipe and other station piping will remain isolated and bypassed from the mainline. Modifications are planned that will remove the underground station piping and bring all above grade. The failed section of pipe will be permanently removed via this project.
Report Received Date 2015-12-15 00:00:00
Iyear 2015
Report Number 20150460
Supplemental Number 21092
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-11-18 08:00:00
Location Latitude 33.34157 Google Maps OpenStreetMap
Location Longitude -97.6054 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-11-18 08:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Sttion Was Already Isolated From The Mainline.
On Site Datetime 2015-11-18 09:15:00
Nrc Rpt Datetime 2015-11-18 13:35:00
Nrc Rpt Num 1131751 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Alvord Station
Segment Name 22002-16" Ringgold To Corsicana
Onshore State Abbreviation Tx
Onshore Postal Code 76225
Onshore City Name Alvord
Onshore County Name Wise
Designated Location Milepost/valve Station
Designated Name 41.4
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 16
Pipe Wall Thickness 0.312
Pipe Smys 42000
Pipe Specification Api 5l
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 1980
Manufactured Year 1980
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 0.24
Rel Water Name Unnamed Pond Adjacent To Station Property.
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 500
Est Cost Gas Released 84
Est Cost Prop Damage 10000
Est Cost Emergency 25000
Est Cost Environmental 9300
Est Cost Other 0
Prpty 44884
Accident Psig 100
Mop Psig 776
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2016-02-04 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative At approximately 08:00 on 11/18/2015, a company employee discovered an approximate 2 bbl release of crude oil inside alvord pump station. The pump station was down and isolated from the mainline prior to the discovery of the release. The employee that discovered the release was onsite to perform a station review and assessment and did not have response materials and equipment available. The area manager was immediately alerted and additional personnel and resources were dispatched to the site arriving at approximately 09:15 as cleanup efforts progressed it was discovered that aproximately 10 gallons of crude oil had migrated to a small pond adjacent to the facility due to heavy rain the night before. At this time additional internal notifications were made and the release was reported to the nrc. The oil/water mix was immediately removed from the pond via vacuum truck. All contaminated soil was excavated and remediated onsite. Investigation of the failed section revealed an internal corrosion pinhole in the discharge piping from the pump and a plidco clamp was installwd. This pump station is no longer utilized for normal operation of the pipeline and as such the affected pipe and other station piping will remain isolated and bypassed from the mainline. Modifications are planned that will remove the underground station piping and bring all above grade. The failed section of pipe will be permanently removed via this project.

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