HL incident on 2015-11-05 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$750
Incident datetime
2015-11-05 18:00
Report number
Location
OK
Narrative
On november 5th, 2015, a flash fire incident occurred at arbuckle pipeline's enterprise-targa delivery facility located in mont belvieu, tx. This facility is owned by oneok arbuckle pipeline, l.L.C. And operated by oneok ngl pipeline, l.L.C. ('oneok'). The flash fire occurred during the course of changing the filter elements contained in a horizontal pipeline delivery filter used in mixed natural gas liquid (y-grade) service at the facility. As part of the filter element change process, the filter vessel was isolated, the product was evacuated through flaring, and the vessel was steamed to a temperature of 200�f in an effort to remove residual hydrocarbons. Subsequently, lockout-tagout was applied, a permit issued (allowing hot work), and contract personnel commenced with opening the vessel to change the elements. Atmospheric monitoring was performed at the vessel door prior to removing the dirty filter elements and a zero percent lower explosive limit was observed. During the element change process, while the new (clean) filter elements were being secured to the filter rods using a cordless impact wrench, a flash fire occurred. Oneok conducted an investigation into the incident. We believe that the continuous atmospheric monitoring did not detect the residual hydrocarbons contained in the vessel which ignited. We further believe the ignition may have been a result of the cordless impact wrench itself or as a direct result of using the device. In response to the incident, oneok has made changes to the facility's filter change procedure which now provides additional detail as to how continuous atmospheric monitoring should occur and eliminates any use of cordless impact wrenches.
Detailed record list
Report Received Date
2015-12-03 00:00:00
Iyear
2015
Report Number
20150445
Supplemental Number
21465
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2015-11-05 18:00:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.1
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2015-11-05 18:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Incident Occurred At Filter Vessel, Vessel Was Off Line, Pipeline Continued Flow
On Site Datetime
2015-11-05 18:00:00
Nrc Rpt Datetime
2015-11-05 18:50:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Arbuckle Pipeline - Enterprise-Targa Delivery
Segment Name
Oneok Site 525 - Arbuckle Enterprise Targa Del.
Onshore State Abbreviation
Tx
Onshore Postal Code
77580
Onshore City Name
Mt. Belvieu
Onshore County Name
Chambers
Designated Location
Milepost/valve Station
Designated Name
Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Other
Tank Vessel Details
Filter Vessel
Installation Year
2010
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Residual Hydrocarbons
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
2
Est Cost Prop Damage
750
Est Cost Emergency
250
Est Cost Environmental
0
Est Cost Other
0
Prpty
1002
Accident Psig
0
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Filter vessel was off line at the time of the incident. Controllers did not have any actions associated with the incident.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
Yes
Num Employees Tested
1
Num Employees Failed
0
Num Contractors Tested
3
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Procedures Were Inadequate And Existing Procedures Were Not Followed.
Related Inadequate Proc Ind
Yes
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
N*** J****
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2016-06-27 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Coordinator
Authorizer Email
N*********@o****.com
Narrative
On november 5th, 2015, a flash fire incident occurred at arbuckle pipeline's enterprise-targa delivery facility located in mont belvieu, tx. This facility is owned by oneok arbuckle pipeline, l.L.C. And operated by oneok ngl pipeline, l.L.C. ('oneok'). The flash fire occurred during the course of changing the filter elements contained in a horizontal pipeline delivery filter used in mixed natural gas liquid (y-grade) service at the facility. As part of the filter element change process, the filter vessel was isolated, the product was evacuated through flaring, and the vessel was steamed to a temperature of 200�f in an effort to remove residual hydrocarbons. Subsequently, lockout-tagout was applied, a permit issued (allowing hot work), and contract personnel commenced with opening the vessel to change the elements. Atmospheric monitoring was performed at the vessel door prior to removing the dirty filter elements and a zero percent lower explosive limit was observed. During the element change process, while the new (clean) filter elements were being secured to the filter rods using a cordless impact wrench, a flash fire occurred. Oneok conducted an investigation into the incident. We believe that the continuous atmospheric monitoring did not detect the residual hydrocarbons contained in the vessel which ignited. We further believe the ignition may have been a result of the cordless impact wrench itself or as a direct result of using the device. In response to the incident, oneok has made changes to the facility's filter change procedure which now provides additional detail as to how continuous atmospheric monitoring should occur and eliminates any use of cordless impact wrenches.
Report Received Date 2015-12-03 00:00:00
Iyear 2015
Report Number 20150445
Supplemental Number 21465
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2015-11-05 18:00:00
Location Latitude 29.86 Google Maps OpenStreetMap
Location Longitude -94.9017 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.1
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2015-11-05 18:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Incident Occurred At Filter Vessel, Vessel Was Off Line, Pipeline Continued Flow
On Site Datetime 2015-11-05 18:00:00
Nrc Rpt Datetime 2015-11-05 18:50:00
Nrc Rpt Num 1132691 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Arbuckle Pipeline - Enterprise-Targa Delivery
Segment Name Oneok Site 525 - Arbuckle Enterprise Targa Del.
Onshore State Abbreviation Tx
Onshore Postal Code 77580
Onshore City Name Mt. Belvieu
Onshore County Name Chambers
Designated Location Milepost/valve Station
Designated Name Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Other
Tank Vessel Details Filter Vessel
Installation Year 2010
Material Involved Carbon Steel
Release Type Other
Release Type Details Residual Hydrocarbons
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 2
Est Cost Prop Damage 750
Est Cost Emergency 250
Est Cost Environmental 0
Est Cost Other 0
Prpty 1002
Accident Psig 0
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Filter vessel was off line at the time of the incident. Controllers did not have any actions associated with the incident.
Employee Drug Test Ind Yes
Contractor Drug Test Ind Yes
Num Employees Tested 1
Num Employees Failed 0
Num Contractors Tested 3
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Procedures Were Inadequate And Existing Procedures Were Not Followed.
Related Inadequate Proc Ind Yes
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name N*** J****
Preparer Title Regulatory Compliance Coordinator
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2016-06-27 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Coordinator
Authorizer Email N*********@o****.com
Narrative On november 5th, 2015, a flash fire incident occurred at arbuckle pipeline's enterprise-targa delivery facility located in mont belvieu, tx. This facility is owned by oneok arbuckle pipeline, l.L.C. And operated by oneok ngl pipeline, l.L.C. ('oneok'). The flash fire occurred during the course of changing the filter elements contained in a horizontal pipeline delivery filter used in mixed natural gas liquid (y-grade) service at the facility. As part of the filter element change process, the filter vessel was isolated, the product was evacuated through flaring, and the vessel was steamed to a temperature of 200�f in an effort to remove residual hydrocarbons. Subsequently, lockout-tagout was applied, a permit issued (allowing hot work), and contract personnel commenced with opening the vessel to change the elements. Atmospheric monitoring was performed at the vessel door prior to removing the dirty filter elements and a zero percent lower explosive limit was observed. During the element change process, while the new (clean) filter elements were being secured to the filter rods using a cordless impact wrench, a flash fire occurred. Oneok conducted an investigation into the incident. We believe that the continuous atmospheric monitoring did not detect the residual hydrocarbons contained in the vessel which ignited. We further believe the ignition may have been a result of the cordless impact wrench itself or as a direct result of using the device. In response to the incident, oneok has made changes to the facility's filter change procedure which now provides additional detail as to how continuous atmospheric monitoring should occur and eliminates any use of cordless impact wrenches.

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