HL incident on 2015-10-23 — OK

Operator
Magellan Terminals Holdings, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2015-10-23 11:20
Report number
Location
OK
Narrative
During terminal checks, a leak was discovered on tank 388 lateral line as it passes through the earthen dike wall. Product travelled under pipe rack into facility storm water drain piping. Lines were isolated, emptied and blinded, and cleanup crews mobilized. Facility water outfalls were shut in and locked out to prevent any product from leaving the facility into the waterway. Lined ponds and the last three stages of the oil water separator were boomed where vacuum trucks began picking up free product off the oil water separator and storm drain access points. All drainage piping was flushed until no product was observed at access points. The pipe with the leak feature was cut out and sent to a laboratory for metallurgical analysis, and a piece of new, pre-tested pipe was installed. The line was returned to service once repair was complete. The metallurgical analysis indicated the cause of the release to be internal corrosion on the bottom of the pipe. Impacted soil was excavated and replaced with fresh soil. This supplemental-final report was filed to update the cause of the release, along with pipe characteristics and cost information.
Detailed record list
Report Received Date
2015-11-19 00:00:00
Iyear
2015
Report Number
20150417
Supplemental Number
21825
Report Type
Supplemental Final
Operator Id
Name
Magellan Terminals Holdings, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2015-10-23 11:20:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
522
Recovered Bbls
517
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-10-23 11:20:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Line Was Idle At Time Of The Release; Not Necessary To Shut Down Facility
On Site Datetime
2015-10-23 11:25:00
Nrc Rpt Datetime
2015-10-23 11:46:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Galena Park Terminal
Segment Name
Terminal #474. Tank 388
Onshore State Abbreviation
Tx
Onshore Postal Code
77547
Onshore City Name
Galena Park
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.188
Pipe Smys
35000
Pipe Specification
Api 5l Grade B
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Paint
Installation Year
Unknown
Manufactured Year
1955
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
42000
Est Cost Prop Damage
15000
Est Cost Emergency
25000
Est Cost Environmental
15000
Est Cost Other
10000
Est Cost Other Details
Metallurgical Analysis & Associated Freight Costs
Prpty
107000
Accident Psig
100
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Corrosive Commodity Ind
Yes
Int Water Acid Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Bottom Of Pipe
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
K****** L* L*******
Preparer Title
Sr. Compliance Coordinator
Preparer Email
K***********@m*********.com
Preparer Telephone
918-574-7315
Preparer Fax
918-574-7377
Prepared Date
2016-11-11 00:00:00
Authorizer Name
K****** L* L*******
Authorizer Telephone
918-574-7315
Authorizer Title
Sr. Compliance Coordinator
Authorizer Email
No Email Address
Narrative
During terminal checks, a leak was discovered on tank 388 lateral line as it passes through the earthen dike wall. Product travelled under pipe rack into facility storm water drain piping. Lines were isolated, emptied and blinded, and cleanup crews mobilized. Facility water outfalls were shut in and locked out to prevent any product from leaving the facility into the waterway. Lined ponds and the last three stages of the oil water separator were boomed where vacuum trucks began picking up free product off the oil water separator and storm drain access points. All drainage piping was flushed until no product was observed at access points. The pipe with the leak feature was cut out and sent to a laboratory for metallurgical analysis, and a piece of new, pre-tested pipe was installed. The line was returned to service once repair was complete. The metallurgical analysis indicated the cause of the release to be internal corrosion on the bottom of the pipe. Impacted soil was excavated and replaced with fresh soil. This supplemental-final report was filed to update the cause of the release, along with pipe characteristics and cost information.
Report Received Date 2015-11-19 00:00:00
Iyear 2015
Report Number 20150417
Supplemental Number 21825
Report Type Supplemental Final
Operator Id 31580 PHMSA Enforcement
Name Magellan Terminals Holdings, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2015-10-23 11:20:00
Location Latitude 29.74734 Google Maps OpenStreetMap
Location Longitude -95.20455 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 522
Recovered Bbls 517
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-10-23 11:20:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Line Was Idle At Time Of The Release; Not Necessary To Shut Down Facility
On Site Datetime 2015-10-23 11:25:00
Nrc Rpt Datetime 2015-10-23 11:46:00
Nrc Rpt Num 1131495 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Galena Park Terminal
Segment Name Terminal #474. Tank 388
Onshore State Abbreviation Tx
Onshore Postal Code 77547
Onshore City Name Galena Park
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.188
Pipe Smys 35000
Pipe Specification Api 5l Grade B
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Paint
Installation Year Unknown
Manufactured Year 1955
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 42000
Est Cost Prop Damage 15000
Est Cost Emergency 25000
Est Cost Environmental 15000
Est Cost Other 10000
Est Cost Other Details Metallurgical Analysis & Associated Freight Costs
Prpty 107000
Accident Psig 100
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Corrosive Commodity Ind Yes
Int Water Acid Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Bottom Of Pipe
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name K****** L* L*******
Preparer Title Sr. Compliance Coordinator
Preparer Email K***********@m*********.com
Preparer Telephone 918-574-7315
Preparer Fax 918-574-7377
Prepared Date 2016-11-11 00:00:00
Authorizer Name K****** L* L*******
Authorizer Telephone 918-574-7315
Authorizer Title Sr. Compliance Coordinator
Authorizer Email No Email Address
Narrative During terminal checks, a leak was discovered on tank 388 lateral line as it passes through the earthen dike wall. Product travelled under pipe rack into facility storm water drain piping. Lines were isolated, emptied and blinded, and cleanup crews mobilized. Facility water outfalls were shut in and locked out to prevent any product from leaving the facility into the waterway. Lined ponds and the last three stages of the oil water separator were boomed where vacuum trucks began picking up free product off the oil water separator and storm drain access points. All drainage piping was flushed until no product was observed at access points. The pipe with the leak feature was cut out and sent to a laboratory for metallurgical analysis, and a piece of new, pre-tested pipe was installed. The line was returned to service once repair was complete. The metallurgical analysis indicated the cause of the release to be internal corrosion on the bottom of the pipe. Impacted soil was excavated and replaced with fresh soil. This supplemental-final report was filed to update the cause of the release, along with pipe characteristics and cost information.

All rights reserved. Copyright © by ClearPHMSA