HL incident on 2015-10-15 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,000
Incident datetime
2015-10-15 07:45
Report number
Location
TX
Narrative
During a routine station check on 10/15/2015 employee discovered a release of crude oil at goodrich station. The source of the release was determined to be internal corrosion in a thermal relief line on the suction side of the pump manifold area which was immediately isolated. Response personnel were dispatched to the area for cleanup activities. Approximately ten barrels was released in the manifold area. On 10/19/2015 it was determined that total costs would exceed $50k and an nrc report (1131203) was made. The affected piping/fitting was removed and replaced with new piping and fittings. To aid in preventing a recurrence of this type of failure on the thermal relief piping the piping now remains empty and isolated from station pressure until its use is required for maintenance activities. After maintenance activities are completed the thermal piping will be emptied and isolated from station pressure.
Detailed record list
Report Received Date
2015-11-12 00:00:00
Iyear
2015
Report Number
20150403
Supplemental Number
21319
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-10-15 07:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
10
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-10-15 07:45:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-10-15 07:45:00
Restart Datetime
2015-10-15 18:57:00
On Site Datetime
2015-10-15 08:00:00
Nrc Rpt Datetime
2015-10-19 16:16:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Goodrich Station
Segment Name
21004-10" Kilgore To Oti
Onshore State Abbreviation
Tx
Onshore Postal Code
77335
Onshore City Name
Goodrich
Onshore County Name
Polk
Designated Location
Survey Station No.
Designated Name
6715+83.5
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Relief Line And Relief Equipment
Installation Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
428
Est Cost Prop Damage
10000
Est Cost Emergency
8200
Est Cost Environmental
104956
Est Cost Other
0
Prpty
123584
Accident Psig
65
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2016-04-19 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
During a routine station check on 10/15/2015 employee discovered a release of crude oil at goodrich station. The source of the release was determined to be internal corrosion in a thermal relief line on the suction side of the pump manifold area which was immediately isolated. Response personnel were dispatched to the area for cleanup activities. Approximately ten barrels was released in the manifold area. On 10/19/2015 it was determined that total costs would exceed $50k and an nrc report (1131203) was made. The affected piping/fitting was removed and replaced with new piping and fittings. To aid in preventing a recurrence of this type of failure on the thermal relief piping the piping now remains empty and isolated from station pressure until its use is required for maintenance activities. After maintenance activities are completed the thermal piping will be emptied and isolated from station pressure.
Report Received Date 2015-11-12 00:00:00
Iyear 2015
Report Number 20150403
Supplemental Number 21319
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-10-15 07:45:00
Location Latitude 30.61843 Google Maps OpenStreetMap
Location Longitude -94.96992 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 10
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-10-15 07:45:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-10-15 07:45:00
Restart Datetime 2015-10-15 18:57:00
On Site Datetime 2015-10-15 08:00:00
Nrc Rpt Datetime 2015-10-19 16:16:00
Nrc Rpt Num 1131203 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Goodrich Station
Segment Name 21004-10" Kilgore To Oti
Onshore State Abbreviation Tx
Onshore Postal Code 77335
Onshore City Name Goodrich
Onshore County Name Polk
Designated Location Survey Station No.
Designated Name 6715+83.5
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Relief Line And Relief Equipment
Installation Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 428
Est Cost Prop Damage 10000
Est Cost Emergency 8200
Est Cost Environmental 104956
Est Cost Other 0
Prpty 123584
Accident Psig 65
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Elbow Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2016-04-19 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative During a routine station check on 10/15/2015 employee discovered a release of crude oil at goodrich station. The source of the release was determined to be internal corrosion in a thermal relief line on the suction side of the pump manifold area which was immediately isolated. Response personnel were dispatched to the area for cleanup activities. Approximately ten barrels was released in the manifold area. On 10/19/2015 it was determined that total costs would exceed $50k and an nrc report (1131203) was made. The affected piping/fitting was removed and replaced with new piping and fittings. To aid in preventing a recurrence of this type of failure on the thermal relief piping the piping now remains empty and isolated from station pressure until its use is required for maintenance activities. After maintenance activities are completed the thermal piping will be emptied and isolated from station pressure.

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