HL incident on 2015-10-13 — TX

Operator
Sunoco Pipeline L.p.
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2015-10-13 20:00
Report number
Location
TX
Narrative
Tank 1 at icedale tank farm was being refilled and returned from inactive status. At approximately 20:00 hours a release of ultra low sulfur diesel (ulsd) was discovered in tank 1 containment dike by a company employee. The source of the release was identified as an open, unplugged water draw valve which was immediately closed. The release was contained within the tank containment dike on operator property. Notifications were made to supervision and oil spill response personnel were dispatched to assist with release cleanup. The immediate root cause of the spill was identified as an open, unplugged water draw valve. A contributing factor was attributed to miscommunication to ensure the water draw valve was closed using the tank closure checklist during tank reactivation activities.
Detailed record list
Report Received Date
2015-11-11 00:00:00
Iyear
2015
Report Number
20150397
Supplemental Number
20891
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-10-13 20:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
215
Recovered Bbls
215
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-10-13 20:00:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Employee Immediately Closed Water Draw Valve Which Stopped The Release.
On Site Datetime
2015-10-13 20:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Icedale Tank Farm
Segment Name
Breakout Tank Facility
Onshore State Abbreviation
Pa
Onshore Postal Code
19344
Onshore City Name
Honeybrook
Onshore County Name
Chester
Designated Location
Milepost/valve Station
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Other
Tank Vessel Details
Water Draw Valve
Tank Type
Atmospheric
Installation Year
1971
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Open Water Draw Valve
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
4892
Est Cost Prop Damage
0
Est Cost Emergency
19000
Est Cost Environmental
24000
Est Cost Other
0
Prpty
47892
Accident Psig
25
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Failure Follow Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
No
Preparer Name
A* K******
Preparer Title
Dot Compliance Specialist
Preparer Email
A********@s**************.com
Preparer Telephone
610-859-5755
Preparer Fax
866-741-1888
Prepared Date
2015-11-11 00:00:00
Authorizer Name
A* K******
Authorizer Telephone
610-859-5755
Authorizer Title
Dot Compliance Specialist
Authorizer Email
A********@s**************.com
Narrative
Tank 1 at icedale tank farm was being refilled and returned from inactive status. At approximately 20:00 hours a release of ultra low sulfur diesel (ulsd) was discovered in tank 1 containment dike by a company employee. The source of the release was identified as an open, unplugged water draw valve which was immediately closed. The release was contained within the tank containment dike on operator property. Notifications were made to supervision and oil spill response personnel were dispatched to assist with release cleanup. The immediate root cause of the spill was identified as an open, unplugged water draw valve. A contributing factor was attributed to miscommunication to ensure the water draw valve was closed using the tank closure checklist during tank reactivation activities.
Report Received Date 2015-11-11 00:00:00
Iyear 2015
Report Number 20150397
Supplemental Number 20891
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-10-13 20:00:00
Location Latitude 40.069353 Google Maps OpenStreetMap
Location Longitude -75.829062 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 215
Recovered Bbls 215
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-10-13 20:00:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Employee Immediately Closed Water Draw Valve Which Stopped The Release.
On Site Datetime 2015-10-13 20:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Icedale Tank Farm
Segment Name Breakout Tank Facility
Onshore State Abbreviation Pa
Onshore Postal Code 19344
Onshore City Name Honeybrook
Onshore County Name Chester
Designated Location Milepost/valve Station
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Other
Tank Vessel Details Water Draw Valve
Tank Type Atmospheric
Installation Year 1971
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Open Water Draw Valve
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 4892
Est Cost Prop Damage 0
Est Cost Emergency 19000
Est Cost Environmental 24000
Est Cost Other 0
Prpty 47892
Accident Psig 25
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Failure Follow Ind Yes
Category Type Other Maintenance
Operator Qualification Ind No
Preparer Name A* K******
Preparer Title Dot Compliance Specialist
Preparer Email A********@s**************.com
Preparer Telephone 610-859-5755
Preparer Fax 866-741-1888
Prepared Date 2015-11-11 00:00:00
Authorizer Name A* K******
Authorizer Telephone 610-859-5755
Authorizer Title Dot Compliance Specialist
Authorizer Email A********@s**************.com
Narrative Tank 1 at icedale tank farm was being refilled and returned from inactive status. At approximately 20:00 hours a release of ultra low sulfur diesel (ulsd) was discovered in tank 1 containment dike by a company employee. The source of the release was identified as an open, unplugged water draw valve which was immediately closed. The release was contained within the tank containment dike on operator property. Notifications were made to supervision and oil spill response personnel were dispatched to assist with release cleanup. The immediate root cause of the spill was identified as an open, unplugged water draw valve. A contributing factor was attributed to miscommunication to ensure the water draw valve was closed using the tank closure checklist during tank reactivation activities.

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