HL incident on 2015-09-24 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$44,975
Incident datetime
2015-09-24 12:45
Report number
Location
OK
Narrative
On september 24th, 2015 oneok field personnel and contractors began excavation to locate and evaluate an anomaly identified by a recent internal inspection tool run. As the crew began the excavation an odor of hydrocarbons was detected but no lel's were detected by personal gas detectors. At that time, approximately 11:09 am, oneok decided to shut the line down and isolate the segment of pipe being excavated. After excavating approximately 20 ft. Of pipe, at approximately 12:45 pm, workers identified vapor leaking from a corrosion point on the pipe and immediately installed a temporary clamp to seal the leak. The isolated segment was then purged of hydrocarbons with nitrogen. The pipe section containing the leak was removed and replaced with new pretested pipe. After repairs were made the pipeline was returned to service at 10:00 am on 9/27/2015.
Detailed record list
Report Received Date
2015-10-22 00:00:00
Iyear
2015
Report Number
20150371
Supplemental Number
20837
Report Type
Original
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2015-09-24 12:45:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
6
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-09-24 12:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-09-24 11:09:00
Restart Datetime
2015-09-27 10:00:00
On Site Datetime
2015-09-24 08:00:00
Nrc Rpt Datetime
2015-09-24 13:29:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Txl0365c #1-10" Cr 349 To Eastland Pipeline
Segment Name
West Texas Lpg Index 23365
Onshore State Abbreviation
Tx
Onshore Postal Code
79536
Onshore City Name
Not Within A Municipality
Onshore County Name
Taylor
Designated Location
Milepost/valve Station
Designated Name
Mile Post 84
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
18
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10.75
Pipe Wall Thickness
0.365
Pipe Smys
35000
Pipe Specification
Api
Pipe Seam Type
Seamless
Pipe Manufacturer
J & L
Pipe Coating Type
None
Installation Year
1945
Manufactured Year
1945
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
155
Est Cost Prop Damage
44975
Est Cost Emergency
250
Est Cost Environmental
88909
Est Cost Other
0
Prpty
134289
Accident Psig
490
Mop Psig
988
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
43961
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No contoller actions were involved.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1981
Shielding Evident
No
Cathodic Survey Type
Yes
Other Cp Survey Ind
Yes
Other Cp Survey Year
2013
Prior Damage
No
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2015
Geometry Recent Year
2015
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1972
Hydrtst Most Rcnt Pressure
1250
Direct Asmnt Conducted
Yes, And An Investigative Dig Was Cunducted At The Point Of The Accident
Direct Asmnt At Pnt Accdnt Yr
2015
Non Destructive Exam Ind
No
Preparer Name
N*** J****
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2015-10-22 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Coordinator
Authorizer Email
N*********@o****.com
Narrative
On september 24th, 2015 oneok field personnel and contractors began excavation to locate and evaluate an anomaly identified by a recent internal inspection tool run. As the crew began the excavation an odor of hydrocarbons was detected but no lel's were detected by personal gas detectors. At that time, approximately 11:09 am, oneok decided to shut the line down and isolate the segment of pipe being excavated. After excavating approximately 20 ft. Of pipe, at approximately 12:45 pm, workers identified vapor leaking from a corrosion point on the pipe and immediately installed a temporary clamp to seal the leak. The isolated segment was then purged of hydrocarbons with nitrogen. The pipe section containing the leak was removed and replaced with new pretested pipe. After repairs were made the pipeline was returned to service at 10:00 am on 9/27/2015.
Report Received Date 2015-10-22 00:00:00
Iyear 2015
Report Number 20150371
Supplemental Number 20837
Report Type Original
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2015-09-24 12:45:00
Location Latitude 32.43048 Google Maps OpenStreetMap
Location Longitude -100.05672 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 6
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-09-24 12:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-09-24 11:09:00
Restart Datetime 2015-09-27 10:00:00
On Site Datetime 2015-09-24 08:00:00
Nrc Rpt Datetime 2015-09-24 13:29:00
Nrc Rpt Num 1129296 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Txl0365c #1-10" Cr 349 To Eastland Pipeline
Segment Name West Texas Lpg Index 23365
Onshore State Abbreviation Tx
Onshore Postal Code 79536
Onshore City Name Not Within A Municipality
Onshore County Name Taylor
Designated Location Milepost/valve Station
Designated Name Mile Post 84
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 18
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10.75
Pipe Wall Thickness 0.365
Pipe Smys 35000
Pipe Specification Api
Pipe Seam Type Seamless
Pipe Manufacturer J & L
Pipe Coating Type None
Installation Year 1945
Manufactured Year 1945
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 155
Est Cost Prop Damage 44975
Est Cost Emergency 250
Est Cost Environmental 88909
Est Cost Other 0
Prpty 134289
Accident Psig 490
Mop Psig 988
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 43961
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No contoller actions were involved.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1981
Shielding Evident No
Cathodic Survey Type Yes
Other Cp Survey Ind Yes
Other Cp Survey Year 2013
Prior Damage No
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2015
Geometry Recent Year 2015
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1972
Hydrtst Most Rcnt Pressure 1250
Direct Asmnt Conducted Yes, And An Investigative Dig Was Cunducted At The Point Of The Accident
Direct Asmnt At Pnt Accdnt Yr 2015
Non Destructive Exam Ind No
Preparer Name N*** J****
Preparer Title Regulatory Compliance Coordinator
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2015-10-22 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Coordinator
Authorizer Email N*********@o****.com
Narrative On september 24th, 2015 oneok field personnel and contractors began excavation to locate and evaluate an anomaly identified by a recent internal inspection tool run. As the crew began the excavation an odor of hydrocarbons was detected but no lel's were detected by personal gas detectors. At that time, approximately 11:09 am, oneok decided to shut the line down and isolate the segment of pipe being excavated. After excavating approximately 20 ft. Of pipe, at approximately 12:45 pm, workers identified vapor leaking from a corrosion point on the pipe and immediately installed a temporary clamp to seal the leak. The isolated segment was then purged of hydrocarbons with nitrogen. The pipe section containing the leak was removed and replaced with new pretested pipe. After repairs were made the pipeline was returned to service at 10:00 am on 9/27/2015.

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