HL incident on 2015-09-09 — OH

Operator
Marathon Pipe Line Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2015-09-09 09:00
Report number
Location
OH
Narrative
Mpl personnel arrived on site at approximately 09:00 cst to repack the highland bayou bv. The block valve was closed and the body relief valve was then opened to remove pressure from the block valve. The employee believed the body relief valve to be malfunctioning and did not close the valve. Personnel then left the area due to safety concerns. The line was shut down and once the area was deemed safe, pressure was removed from the line. The fitting was replaced while the line was down and then returned to normal operations. No impact to soil. Upon further investigation, the body relief valve was determined to be fit for service. The cause of the incident is considered to be incorrect operations. Mpl reported the quantity released as "unknown" on the initial nrc report (#1127964). A second report (#1128048) was made to update the volume to 50 barrels. Additionally, the estimated 1,338 bbls that were released during the controlled blowdown to remove pressure from the line were done so through a temporary flare system. 5/7/19 - updated gps coordinates in part a
Detailed record list
Report Received Date
2015-10-07 00:00:00
Iyear
2015
Report Number
20150356
Supplemental Number
32090
Report Type
Supplemental Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2015-09-09 09:00:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
75
Intentional Release Bbls
1338
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2015-09-09 09:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-09-09 10:33:00
Restart Datetime
2015-09-11 20:06:00
On Site Datetime
2015-09-09 09:00:00
Nrc Rpt Datetime
2015-09-09 10:24:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Galveston Bay Refinery - Chocolate Bayou 8 Inch
Segment Name
Galveston Bay Refinery - Chocolate Bayou 8 Inch
Onshore State Abbreviation
Tx
Onshore Postal Code
77563
Onshore City Name
Hitchcock
Onshore County Name
Galveston
Designated Location
Milepost/valve Station
Designated Name
153+16
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Other
Release Type Details
The Body Relief Valve Was Replaced. Upon Further Investigation, The Release Was Due To Incorrect Operations.
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
1200
Est Cost Prop Damage
100
Est Cost Emergency
70925
Est Cost Environmental
0
Est Cost Other
0
Prpty
72225
Accident Psig
1005
Mop Psig
2175
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
21813
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind
Yes
Invest No Schedule Ind Details
Field Notified Operation Center Immediately After Release Occurred.
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
D******* S***
Preparer Title
Hes Professional
Preparer Email
D*****@m****************.com
Preparer Telephone
419-421-2121
Prepared Date
2019-05-07 00:00:00
Authorizer Name
R****** W* B*****
Authorizer Telephone
419-421-2121
Authorizer Title
Regulatory And Compliance Supervisor
Authorizer Email
R*******@m****************.com
Narrative
Mpl personnel arrived on site at approximately 09:00 cst to repack the highland bayou bv. The block valve was closed and the body relief valve was then opened to remove pressure from the block valve. The employee believed the body relief valve to be malfunctioning and did not close the valve. Personnel then left the area due to safety concerns. The line was shut down and once the area was deemed safe, pressure was removed from the line. The fitting was replaced while the line was down and then returned to normal operations. No impact to soil. Upon further investigation, the body relief valve was determined to be fit for service. The cause of the incident is considered to be incorrect operations. Mpl reported the quantity released as "unknown" on the initial nrc report (#1127964). A second report (#1128048) was made to update the volume to 50 barrels. Additionally, the estimated 1,338 bbls that were released during the controlled blowdown to remove pressure from the line were done so through a temporary flare system. 5/7/19 - updated gps coordinates in part a
Report Received Date 2015-10-07 00:00:00
Iyear 2015
Report Number 20150356
Supplemental Number 32090
Report Type Supplemental Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2015-09-09 09:00:00
Location Latitude 29.336784 Google Maps OpenStreetMap
Location Longitude -94.95822 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 75
Intentional Release Bbls 1338
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2015-09-09 09:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-09-09 10:33:00
Restart Datetime 2015-09-11 20:06:00
On Site Datetime 2015-09-09 09:00:00
Nrc Rpt Datetime 2015-09-09 10:24:00
Nrc Rpt Num 1127964 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Galveston Bay Refinery - Chocolate Bayou 8 Inch
Segment Name Galveston Bay Refinery - Chocolate Bayou 8 Inch
Onshore State Abbreviation Tx
Onshore Postal Code 77563
Onshore City Name Hitchcock
Onshore County Name Galveston
Designated Location Milepost/valve Station
Designated Name 153+16
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Other
Release Type Details The Body Relief Valve Was Replaced. Upon Further Investigation, The Release Was Due To Incorrect Operations.
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 1200
Est Cost Prop Damage 100
Est Cost Emergency 70925
Est Cost Environmental 0
Est Cost Other 0
Prpty 72225
Accident Psig 1005
Mop Psig 2175
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 21813
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind Yes
Invest No Schedule Ind Details Field Notified Operation Center Immediately After Release Occurred.
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind Yes
Category Type Other Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name D******* S***
Preparer Title Hes Professional
Preparer Email D*****@m****************.com
Preparer Telephone 419-421-2121
Prepared Date 2019-05-07 00:00:00
Authorizer Name R****** W* B*****
Authorizer Telephone 419-421-2121
Authorizer Title Regulatory And Compliance Supervisor
Authorizer Email R*******@m****************.com
Narrative Mpl personnel arrived on site at approximately 09:00 cst to repack the highland bayou bv. The block valve was closed and the body relief valve was then opened to remove pressure from the block valve. The employee believed the body relief valve to be malfunctioning and did not close the valve. Personnel then left the area due to safety concerns. The line was shut down and once the area was deemed safe, pressure was removed from the line. The fitting was replaced while the line was down and then returned to normal operations. No impact to soil. Upon further investigation, the body relief valve was determined to be fit for service. The cause of the incident is considered to be incorrect operations. Mpl reported the quantity released as "unknown" on the initial nrc report (#1127964). A second report (#1128048) was made to update the volume to 50 barrels. Additionally, the estimated 1,338 bbls that were released during the controlled blowdown to remove pressure from the line were done so through a temporary flare system. 5/7/19 - updated gps coordinates in part a

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