HL incident on 2015-07-22 — TX

Operator
Ultramar Inc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2015-07-22 12:00
Report number
Location
TX
Narrative
On july 22, 2015 at 1100 hours, a third party pipeline operator discovered a leak on a common right-of-way. Valero was notified of a possible leak on the c 959 pipeline at 1200 hours and arrived on site at approximately 1230 hours. The pipeline was already down therefore the only action required was to confirm isolation. After excavating the site and identifying the location of the leak, a temporary clamp was installed to evacuated crude oil from the pipeline. The pipeline was cleared of crude oil and the affected pipe was cut out and a pressure tested replacement pipe was welded. A determination was made on july 28, 2015, that the cause of the leak was microbial internal corrosion. Affected soil was remediated and the pipeline was made available for return to service on august 3, 2015. Final report 12-14-2015 updated part a and part d.
Detailed record list
Report Received Date
2015-08-20 00:00:00
Iyear
2015
Report Number
20150295
Supplemental Number
20978
Report Type
Supplemental Final
Operator Id
Name
Ultramar Inc
Operator Street Address
One Valero Way
Operator City Name
San Antonio
Operator State Abbreviation
TX
Operator Postal Code
78249
Local Datetime
2015-07-22 11:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
264
Recovered Bbls
56
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Third Party Operator Chevron Discovered The Leak And Notified Valero
Incident Identified Datetime
2015-07-22 12:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Down At The Time Of Discovery
On Site Datetime
2015-07-22 14:30:00
Nrc Rpt Datetime
2015-07-22 11:00:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
C-959 Csfm #495
Segment Name
C-959 Csfm #495
Onshore State Abbreviation
Ca
Onshore Postal Code
90744
Onshore City Name
Wilmington
Onshore County Name
Los Angeles
Designated Location
Milepost/valve Station
Designated Name
2401_e_sepulv
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
96
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
6.625
Pipe Wall Thickness
0.28
Pipe Smys
24000
Pipe Specification
Unknown
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Cold Applied Tape
Installation Year
1992
Manufactured Year
1992
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
27720
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
267152
Est Cost Other
0
Prpty
294872
Accident Psig
0
Mop Psig
740
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
10560
Internal Inspection Ind
No
Diameter Change Ind
Yes
Unsuitable Mainline Ind
Yes
Tight Mitered Ind
Yes
Other Restrictions Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline was down at the time of the incident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2014
Hydrtst Most Rcnt Pressure
1050
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J**** T******
Preparer Title
Manager Regulatory
Preparer Email
No Email Address
Preparer Telephone
2103455145
Preparer Fax
2103706235
Prepared Date
2015-12-14 00:00:00
Authorizer Name
M*** S*****
Authorizer Telephone
5624916753
Authorizer Title
Superintendent
Authorizer Email
No Email Address
Narrative
On july 22, 2015 at 1100 hours, a third party pipeline operator discovered a leak on a common right-of-way. Valero was notified of a possible leak on the c 959 pipeline at 1200 hours and arrived on site at approximately 1230 hours. The pipeline was already down therefore the only action required was to confirm isolation. After excavating the site and identifying the location of the leak, a temporary clamp was installed to evacuated crude oil from the pipeline. The pipeline was cleared of crude oil and the affected pipe was cut out and a pressure tested replacement pipe was welded. A determination was made on july 28, 2015, that the cause of the leak was microbial internal corrosion. Affected soil was remediated and the pipeline was made available for return to service on august 3, 2015. Final report 12-14-2015 updated part a and part d.
Report Received Date 2015-08-20 00:00:00
Iyear 2015
Report Number 20150295
Supplemental Number 20978
Report Type Supplemental Final
Operator Id 20202 PHMSA Enforcement
Name Ultramar Inc
Operator Street Address One Valero Way
Operator City Name San Antonio
Operator State Abbreviation TX
Operator Postal Code 78249
Local Datetime 2015-07-22 11:00:00
Location Latitude 33.804707 Google Maps OpenStreetMap
Location Longitude -118.222597 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 264
Recovered Bbls 56
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Third Party Operator Chevron Discovered The Leak And Notified Valero
Incident Identified Datetime 2015-07-22 12:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Down At The Time Of Discovery
On Site Datetime 2015-07-22 14:30:00
Nrc Rpt Datetime 2015-07-22 11:00:00
Nrc Rpt Num 1123585 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name C-959 Csfm #495
Segment Name C-959 Csfm #495
Onshore State Abbreviation Ca
Onshore Postal Code 90744
Onshore City Name Wilmington
Onshore County Name Los Angeles
Designated Location Milepost/valve Station
Designated Name 2401_e_sepulv
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 96
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 6.625
Pipe Wall Thickness 0.28
Pipe Smys 24000
Pipe Specification Unknown
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Cold Applied Tape
Installation Year 1992
Manufactured Year 1992
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 27720
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 267152
Est Cost Other 0
Prpty 294872
Accident Psig 0
Mop Psig 740
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 10560
Internal Inspection Ind No
Diameter Change Ind Yes
Unsuitable Mainline Ind Yes
Tight Mitered Ind Yes
Other Restrictions Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline was down at the time of the incident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Int Elbow Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons No
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2014
Hydrtst Most Rcnt Pressure 1050
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J**** T******
Preparer Title Manager Regulatory
Preparer Email No Email Address
Preparer Telephone 2103455145
Preparer Fax 2103706235
Prepared Date 2015-12-14 00:00:00
Authorizer Name M*** S*****
Authorizer Telephone 5624916753
Authorizer Title Superintendent
Authorizer Email No Email Address
Narrative On july 22, 2015 at 1100 hours, a third party pipeline operator discovered a leak on a common right-of-way. Valero was notified of a possible leak on the c 959 pipeline at 1200 hours and arrived on site at approximately 1230 hours. The pipeline was already down therefore the only action required was to confirm isolation. After excavating the site and identifying the location of the leak, a temporary clamp was installed to evacuated crude oil from the pipeline. The pipeline was cleared of crude oil and the affected pipe was cut out and a pressure tested replacement pipe was welded. A determination was made on july 28, 2015, that the cause of the leak was microbial internal corrosion. Affected soil was remediated and the pipeline was made available for return to service on august 3, 2015. Final report 12-14-2015 updated part a and part d.

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