HL incident on 2015-07-10 — TX

Operator
Plains Pipeline, L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50
Incident datetime
2015-07-10 07:44
Report number
Location
TX
Narrative
On july 10, 2015, during a heavy rainstorm, approximately 100 bbls of crude oil were released at plains pocahontas station, from a failed 1-inch stainless steel fitting used to connect the pipeline to a gravitometer. In response to notification from the public at 07:44 am, plains shut down the pipeline and dispatched a pipeline operator at 07:47 am. The pipeline operator arrived on site at 08:32 am, in which he confirmed a release and isolated the failed fitting and associated piping. Due to the inclement weather conditions, rain carried the crude oil off the property and into a drainage ditch that drains into an unnamed tributary of little silver creek, approximately 0.6 miles down the road, then into highland silver lake. It was not until 10:42 am, local time, that the release was confirmed to have reached the creek and was a reportable incident. Remediation and monitoring activities are ongoing. The root cause of the failure is still under investigation. A third-party metallurgist has been contacted to evaluate the failed fitting. A supplemental report will be submitted once the results of the analysis are received. The accident was initially reported by plains to the national response center (nrc) on 7/10/2015 at 11:10 indicating the quantity released as unknown and an unknown volume released in water. Nrc report number 1122376 was assigned. This nrc report was updated on 7/12/2015 at 13:04 to reflect 100 bbls as the quantity released and an unknown value for the volume spilled in water. Nrc report number 1122561 was assigned. Supplemental narrative: based on results of mechanical/metallurgical testing and root cause failure analysis, the release incident appears to have resulted from the accidental separation of 1' stainless steel tube from a swagelok compression fitting in the discharge line of gravitometer at the pocahontas station. The results of the analyses were inconclusive as to the underlying cause of the tubing separation, though location and size of the tubing may have played a role. Loss of containment due to erosion in dike at the station also occurred and contributed to incident. Pocahontas station remains shut down and is not expected to be utilized for an extended period of time.
Detailed record list
Report Received Date
2015-08-07 00:00:00
Iyear
2015
Report Number
20150277
Supplemental Number
21883
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-07-10 07:29:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
100
Recovered Bbls
56
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Received One Call Emergency Contact
Incident Identified Datetime
2015-07-10 07:44:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-07-10 07:47:00
Restart Datetime
2015-07-18 09:21:00
On Site Datetime
2015-07-10 08:32:00
Nrc Rpt Datetime
2015-07-10 11:10:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Pocahontas Station
Segment Name
Capwood Pipeline
Onshore State Abbreviation
Il
Onshore Postal Code
62275
Onshore City Name
Pocahontas
Onshore County Name
Bond
Designated Location
Milepost/valve Station
Designated Name
26
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Instrumentation
Installation Year
1993
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
25
Rel Water Name
Little Silver Creek And Silver Lake.
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
130316
Est Cost Gas Released
5000
Est Cost Prop Damage
50
Est Cost Emergency
5745840
Est Cost Environmental
200000
Est Cost Other
200000
Est Cost Other Details
Spill Response Equipment For The Town Of Highland.
Prpty
6281206
Accident Psig
436
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Invest Other Ind
Yes
Invest Other Ind Details
The Mainline Valve Upstream Of Pocohontas Failed To Close When Commanded But Had No Material Impact On This Event.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Equipment Failure
Cause Details
Defective Or Loose Tubing Or Fitting
Eq Failure Type
Defective Or Loose Tubing Or Fitting
Eq Additional Other Ind
Yes
Eq Additional Other Details
Results Of The Investigation Were Inconclusive.
Preparer Name
C******* C*****
Preparer Title
Compliance Specialist
Preparer Email
C*******@p****.com
Preparer Telephone
713-993-5080
Preparer Fax
713-646-4310
Prepared Date
2016-11-22 00:00:00
Authorizer Name
T***** M*****
Authorizer Telephone
713-646-4109
Authorizer Title
Sr Dir Of Environmental And Regulatory Compliance
Authorizer Email
T*******@p****.com
Narrative
On july 10, 2015, during a heavy rainstorm, approximately 100 bbls of crude oil were released at plains pocahontas station, from a failed 1-inch stainless steel fitting used to connect the pipeline to a gravitometer. In response to notification from the public at 07:44 am, plains shut down the pipeline and dispatched a pipeline operator at 07:47 am. The pipeline operator arrived on site at 08:32 am, in which he confirmed a release and isolated the failed fitting and associated piping. Due to the inclement weather conditions, rain carried the crude oil off the property and into a drainage ditch that drains into an unnamed tributary of little silver creek, approximately 0.6 miles down the road, then into highland silver lake. It was not until 10:42 am, local time, that the release was confirmed to have reached the creek and was a reportable incident. Remediation and monitoring activities are ongoing. The root cause of the failure is still under investigation. A third-party metallurgist has been contacted to evaluate the failed fitting. A supplemental report will be submitted once the results of the analysis are received. The accident was initially reported by plains to the national response center (nrc) on 7/10/2015 at 11:10 indicating the quantity released as unknown and an unknown volume released in water. Nrc report number 1122376 was assigned. This nrc report was updated on 7/12/2015 at 13:04 to reflect 100 bbls as the quantity released and an unknown value for the volume spilled in water. Nrc report number 1122561 was assigned. Supplemental narrative: based on results of mechanical/metallurgical testing and root cause failure analysis, the release incident appears to have resulted from the accidental separation of 1' stainless steel tube from a swagelok compression fitting in the discharge line of gravitometer at the pocahontas station. The results of the analyses were inconclusive as to the underlying cause of the tubing separation, though location and size of the tubing may have played a role. Loss of containment due to erosion in dike at the station also occurred and contributed to incident. Pocahontas station remains shut down and is not expected to be utilized for an extended period of time.
Report Received Date 2015-08-07 00:00:00
Iyear 2015
Report Number 20150277
Supplemental Number 21883
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-07-10 07:29:00
Location Latitude 38.832199 Google Maps OpenStreetMap
Location Longitude -89.597838 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 100
Recovered Bbls 56
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Received One Call Emergency Contact
Incident Identified Datetime 2015-07-10 07:44:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-07-10 07:47:00
Restart Datetime 2015-07-18 09:21:00
On Site Datetime 2015-07-10 08:32:00
Nrc Rpt Datetime 2015-07-10 11:10:00
Nrc Rpt Num 1122376 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Pocahontas Station
Segment Name Capwood Pipeline
Onshore State Abbreviation Il
Onshore Postal Code 62275
Onshore City Name Pocahontas
Onshore County Name Bond
Designated Location Milepost/valve Station
Designated Name 26
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Instrumentation
Installation Year 1993
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 25
Rel Water Name Little Silver Creek And Silver Lake.
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 130316
Est Cost Gas Released 5000
Est Cost Prop Damage 50
Est Cost Emergency 5745840
Est Cost Environmental 200000
Est Cost Other 200000
Est Cost Other Details Spill Response Equipment For The Town Of Highland.
Prpty 6281206
Accident Psig 436
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Invest Other Ind Yes
Invest Other Ind Details The Mainline Valve Upstream Of Pocohontas Failed To Close When Commanded But Had No Material Impact On This Event.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Equipment Failure
Cause Details Defective Or Loose Tubing Or Fitting
Eq Failure Type Defective Or Loose Tubing Or Fitting
Eq Additional Other Ind Yes
Eq Additional Other Details Results Of The Investigation Were Inconclusive.
Preparer Name C******* C*****
Preparer Title Compliance Specialist
Preparer Email C*******@p****.com
Preparer Telephone 713-993-5080
Preparer Fax 713-646-4310
Prepared Date 2016-11-22 00:00:00
Authorizer Name T***** M*****
Authorizer Telephone 713-646-4109
Authorizer Title Sr Dir Of Environmental And Regulatory Compliance
Authorizer Email T*******@p****.com
Narrative On july 10, 2015, during a heavy rainstorm, approximately 100 bbls of crude oil were released at plains pocahontas station, from a failed 1-inch stainless steel fitting used to connect the pipeline to a gravitometer. In response to notification from the public at 07:44 am, plains shut down the pipeline and dispatched a pipeline operator at 07:47 am. The pipeline operator arrived on site at 08:32 am, in which he confirmed a release and isolated the failed fitting and associated piping. Due to the inclement weather conditions, rain carried the crude oil off the property and into a drainage ditch that drains into an unnamed tributary of little silver creek, approximately 0.6 miles down the road, then into highland silver lake. It was not until 10:42 am, local time, that the release was confirmed to have reached the creek and was a reportable incident. Remediation and monitoring activities are ongoing. The root cause of the failure is still under investigation. A third-party metallurgist has been contacted to evaluate the failed fitting. A supplemental report will be submitted once the results of the analysis are received. The accident was initially reported by plains to the national response center (nrc) on 7/10/2015 at 11:10 indicating the quantity released as unknown and an unknown volume released in water. Nrc report number 1122376 was assigned. This nrc report was updated on 7/12/2015 at 13:04 to reflect 100 bbls as the quantity released and an unknown value for the volume spilled in water. Nrc report number 1122561 was assigned. Supplemental narrative: based on results of mechanical/metallurgical testing and root cause failure analysis, the release incident appears to have resulted from the accidental separation of 1' stainless steel tube from a swagelok compression fitting in the discharge line of gravitometer at the pocahontas station. The results of the analyses were inconclusive as to the underlying cause of the tubing separation, though location and size of the tubing may have played a role. Loss of containment due to erosion in dike at the station also occurred and contributed to incident. Pocahontas station remains shut down and is not expected to be utilized for an extended period of time.

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