HL incident on 2015-07-09 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$16,451
Incident datetime
2015-07-09 09:00
Report number
Location
TX
Narrative
On july 9, 2015 local operating personnel received a notification from air patrol reporting a stain on the row. Operating personnel were dispatched to the site. Investigation and subsequent excavation revealed a pinhole in te pipe. The line segment was shut down, a portion of the pipeline was purged and new replacement pipe was installed. The pipeline was restarted on july 12, 2015. The contaminated soil was remediated onsite. Third party analysis of the failed section of pipe was completed with no conclusive determination of failure mode. The failed section of pipe was returned from the laboratory and splp performed an in-house pressure test of the section which revealed weeping of the failed section and determination was made that the cause was external corrosion.
Detailed record list
Report Received Date
2015-08-05 00:00:00
Iyear
2015
Report Number
20150275
Supplemental Number
21832
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2015-07-09 09:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4.5
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2015-07-09 09:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2015-07-09 10:45:00
Restart Datetime
2015-07-12 10:45:00
On Site Datetime
2015-07-09 10:45:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Corsicana To Tyler/delek 12"
Segment Name
26007-12" Corsicana To Tyler
Onshore State Abbreviation
Tx
Onshore Postal Code
75110
Onshore City Name
Corsicana
Onshore County Name
Navarro
Designated Location
Survey Station No.
Designated Name
5311+89
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
30000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1952
Manufactured Year
1952
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
225
Est Cost Prop Damage
16451
Est Cost Emergency
20000
Est Cost Environmental
5000
Est Cost Other
0
Prpty
41676
Accident Psig
422
Mop Psig
784
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
31299
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Other Corrosion Ind
Yes
Corrosion Type Details
Disbonded Coating
Field Exam Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1952
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2015
Close Interval Survey Year
2014
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2016
Geometry Recent Year
2016
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2013
Hydrtst Most Rcnt Pressure
1054
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Dot Compliance Manager
Preparer Email
T*********@s**************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2016-11-14 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Dot Compliance Manager
Authorizer Email
T*********@s**************.com
Narrative
On july 9, 2015 local operating personnel received a notification from air patrol reporting a stain on the row. Operating personnel were dispatched to the site. Investigation and subsequent excavation revealed a pinhole in te pipe. The line segment was shut down, a portion of the pipeline was purged and new replacement pipe was installed. The pipeline was restarted on july 12, 2015. The contaminated soil was remediated onsite. Third party analysis of the failed section of pipe was completed with no conclusive determination of failure mode. The failed section of pipe was returned from the laboratory and splp performed an in-house pressure test of the section which revealed weeping of the failed section and determination was made that the cause was external corrosion.
Report Received Date 2015-08-05 00:00:00
Iyear 2015
Report Number 20150275
Supplemental Number 21832
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2015-07-09 09:00:00
Location Latitude 32.08342 Google Maps OpenStreetMap
Location Longitude -96.4072 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4.5
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2015-07-09 09:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2015-07-09 10:45:00
Restart Datetime 2015-07-12 10:45:00
On Site Datetime 2015-07-09 10:45:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Corsicana To Tyler/delek 12"
Segment Name 26007-12" Corsicana To Tyler
Onshore State Abbreviation Tx
Onshore Postal Code 75110
Onshore City Name Corsicana
Onshore County Name Navarro
Designated Location Survey Station No.
Designated Name 5311+89
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 30000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1952
Manufactured Year 1952
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 225
Est Cost Prop Damage 16451
Est Cost Emergency 20000
Est Cost Environmental 5000
Est Cost Other 0
Prpty 41676
Accident Psig 422
Mop Psig 784
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 31299
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Other Corrosion Ind Yes
Corrosion Type Details Disbonded Coating
Field Exam Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1952
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2015
Close Interval Survey Year 2014
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2016
Geometry Recent Year 2016
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2013
Hydrtst Most Rcnt Pressure 1054
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Dot Compliance Manager
Preparer Email T*********@s**************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2016-11-14 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Dot Compliance Manager
Authorizer Email T*********@s**************.com
Narrative On july 9, 2015 local operating personnel received a notification from air patrol reporting a stain on the row. Operating personnel were dispatched to the site. Investigation and subsequent excavation revealed a pinhole in te pipe. The line segment was shut down, a portion of the pipeline was purged and new replacement pipe was installed. The pipeline was restarted on july 12, 2015. The contaminated soil was remediated onsite. Third party analysis of the failed section of pipe was completed with no conclusive determination of failure mode. The failed section of pipe was returned from the laboratory and splp performed an in-house pressure test of the section which revealed weeping of the failed section and determination was made that the cause was external corrosion.

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